Experimental study of the effect of paint on embedded automotive antennas

In years have seen the advent of new types of automotive antennas, such as blade or 'shark-fin' antennas and conformal planar roof mounted antennas. In many cases it is desirable to paint these antennas to improve the appearance of the vehicle. In this communication we present an investigation of the effect that both metallic and non-metallic two-pack polyurethane paint has on a structure radiating at approximately 1.5 GHz (GPS Ll-band), with a particular emphasis on the impedance bandwidth and radiation performance

Advancements in Automotive Antennas

Not availabl

Embedded antenna technology in smart polymeric composite structures

One of the fastest-growing uses of sheet moulding compound (SMC) material is in the area of manufacturing of vehicle body components for both structural and non-structural applications. This trend is accelerating, driven by original equipment manufacturers (OEM) and their need for lighter and more fuel-efficient vehicles. In addition, over the last 20 years, the number of entertainment and communication systems in vehicles has also been expanding. The aim of this research is the development of a single wideband antenna that is capable of receiving all of the major services of interest. Taking this approach one step further and embedding such an antenna in a polymeric composite vehicle body panel would combine the benefits of reduced coefficient of drag, lower vehicle weight, reduced assembly complexity and shorter assembly time. These benefits would manifest themselves in the form of lower overall design and manufacturing vehicle cost for the OEMs and lower fuel consumption for customers. This thesis will deal with the development of such an antenna and the challenges faced in embedding it in a polymeric composite vehicle panel to such an extent that it becomes a seamless part of the vehicle body. This application required the development of a detailed understanding of the following three areas. Firstly, understanding of the interactions and effects of SMC material and automotive paint on antenna signal quality and performance through experiments and electromagnetic modelling (EM). Secondly, the development of the manufacturing process and material used to embed the antenna and its impact on the physical properties of the antenna through rheological testing, analytical modelling and experimentation. Lastly, the development of a wideband antenna capable of receiving pre-determined signals, through EM and field testing. The effects of paint application and presence of SMC resulted in a frequency shift of less than 1%. The experiments correlated well with the analytical model developed for compression moulding which incorporates a novel inclusion of the Maxwell’s model to predict the shear forces in the material flow within a confined space. A modular planar inverted conical antenna (PICA) was developed and optimised for the frequency range 700MHz – 9000MHz, which includes the commercial global positioning system (GPS) frequency. This development was then deployed as an embedded prototype in the deck lid of a test vehicle. Comparison against commercial GPS and mobile phone antennas was undertaken. This field test comparison showed that the developed PICA antenna performed better than the commercial antenna by up to 17%, especially in spaces devoid of multi-path signals

Exploring an open-loop RFID implementation in the automotive industry

This master thesis has been conducted to investigate why and how Plastal in Arendal (PAGO), Sweden have implemented RFID technology. RFID technology has become very popular in recent years (1). It is said to have potential to increase the level of automation (2), reduce the labor levels and to improve the supply chain in areas such as inventory, visibility etc. (3) (see chapter 1.2.1 for more examples). PAGO is one of the first major companies in Sweden that have implemented an open-loop RFID system (see chapter 1.2.3.2) that tag on item level. They are also a supplier of injection-molded and surface-treated plastic to the automotive industry; an industry that is characterized by high level of automation and fierce competition. It is thus very interesting to investigate why and how PAGO implemented RFID technology; did any problem arise? How did they solve them? What where their underlying reasons? To minimize the errors caused by manual updating – resulting in incorrect storage levels – PAGO have implemented a RFID system. The system has 24 RFID gates, divided into seven places: injection molding, entry and exit point of high storage 1, paint shop, entry and exit point of high storage 2 and after the sequencing process. The RFID system will help reduce the effects of entering the wrong quantity at the entry and exit point for high storage 1 and 2. It will also reduce the effects of specifying the wrong color or product. Furthermore, it will also help them verifying that each product is correctly assembled. During the implementation, PAGO encountered some problems with ESD, reading too much or too little, tags becoming partially or completely detached and a long installation time. Most of these problems have been fixed but some of them remain. There exist several reasons why PAGO implemented a RFID system, other than verifying the assembly and minimizing the effect caused by manual updating. One of those is believed to be because of the nature of the company – They only have 8h to sequence deliver the order, high turnover rates with expensive products and highly automated processes. Another reason is that RFID was a solution that solved both of their specified problems, but also supplying them with more features. Other reasons are that it will probably become a demand from Volvo in the future and that the technology is more future proof than any other technology that would have solved their problem; it is for example believed to be the successor of barcode. Major advantages, both visible and hidden, can be achieved with this RFID implementation. More reliable inventory levels could for example reduce the safety stock level, increase the level of automation and reduce the number of incorrectly assembled products sent to Volvo and thus increase their relationship

3D-Printed UHF-RFID Tag for Embedded Applications

This paper presents the design, manufacture and characterization of a novel 3D passive UHF-RFID tag for embedded applications. The prototype is fabricated using additive manufacturing techniques: 3D printing and copper electroplating. The design, manufacturing process and measurement set-up are presented and discussed in detail. We propose a biconical antenna design with spiral strips embedded in the cones to provide compactness without breaking the symmetry of the component and to improve bandwidth. The antenna is matched to a commercial UHF-RFID integrated circuit. We incorporate a packaging design that consists of a dielectric coating, to provide proper operation in different media or surrounding environments with changing electromagnetic properties. The good agreement between experimental results and Finite Element Method simulations allows us to validate the whole process. Finally, a compact capsule-type RFID tag is proposed and its performance in different media is reported

New advances in vehicular technology and automotive engineering

An automobile was seen as a simple accessory of luxury in the early years of the past century. Therefore, it was an expensive asset which none of the common citizen could afford. It was necessary to pass a long period and waiting for Henry Ford to establish the first plants with the series fabrication. This new industrial paradigm makes easy to the common American to acquire an automobile, either for running away or for working purposes. Since that date, the automotive research grown exponentially to the levels observed in the actuality. Now, the automobiles are indispensable goods; saying with other words, the automobile is a first necessity article in a wide number of aspects of living: for workers to allow them to move from their homes into their workplaces, for transportation of students, for allowing the domestic women in their home tasks, for ambulances to carry people with decease to the hospitals, for transportation of materials, and so on, the list don’t ends. The new goal pursued by the automotive industry is to provide electric vehicles at low cost and with high reliability. This commitment is justified by the oil’s peak extraction on 50s of this century and also by the necessity to reduce the emissions of CO2 to the atmosphere, as well as to reduce the needs of this even more valuable natural resource. In order to achieve this task and to improve the regular cars based on oil, the automotive industry is even more concerned on doing applied research on technology and on fundamental research of new materials. The most important idea to retain from the previous introduction is to clarify the minds of the potential readers for the direct and indirect penetration of the vehicles and the vehicular industry in the today’s life. In this sequence of ideas, this book tries not only to fill a gap by presenting fresh subjects related to the vehicular technology and to the automotive engineering but to provide guidelines for future research. This book account with valuable contributions from worldwide experts of automotive’s field. The amount and type of contributions were judiciously selected to cover a broad range of research. The reader can found the most recent and cutting-edge sources of information divided in four major groups: electronics (power, communications, optics, batteries, alternators and sensors), mechanics (suspension control, torque converters, deformation analysis, structural monitoring), materials (nanotechnology, nanocomposites, lubrificants, biodegradable, composites, structural monitoring) and manufacturing (supply chains). We are sure that you will enjoy this book and will profit with the technical and scientific contents. To finish, we are thankful to all of those who contributed to this book and who made it possible.info:eu-repo/semantics/publishedVersio

Selected Problems of High-Resolution Automotive Imaging Radar

This thesis aims at two selected problems in the development of high-resolution au- tomotive imaging radar: 1) The feasibility of using sub-THz for the next generation of automotive radar; 2) The development of the physics-based image segmentation approach on the automotive radar imagery. The wide range of feasibility studies on the use of sub-THz frequencies for auto- motive radar have been undertaken in the Microwave Integrated Systems Laboratory (MISL) at the University of Birmingham, and the candidate is in charge of the included study on the theoretical modelling and experimental verification of the attenuation through the vehicle infrastructures which is the first part of this thesis. The importance of this work is related to the fact that automotive radar is placed within the car infras- tructure. Therefore, it would be a potential show-stopper in the development of this innovation if attenuation within the car bumper or badge is prohibitively high. Both theoretical modelling and experimental measurement are conducted by considering the impact factors on the propagation properties of the sub-THz signal such as the incident angle, frequency, characteristic parameters of materials, and the thicknesses of infrastructure layers. The transmissivity of multilayered structure has been modelled and good agreement with the results of measurements was demonstrated, so that the developed approach can be used in further studies on propagation through car infrastruc- ture. The published results on transmissivity and complex permittivity of automotive paints are valuable for researchers in either field of THz technology or automotive radar. The image segmentation on automotive radar maps aims at identifying the passable and impassable areas for path planning in autonomous driving. Contrary to traditional radar, radar clutter is regarded as the physical meaningful information, which can deliver valuable feature information for surface characterization, and enable the full scene reconstruction of automotive radar maps. The proposed novel segmentation algorithm is a hybrid method composed of pre-segmentation based on image processing methods, and the region classification using the multivariate Gaussian distribution (MGD) classifier developed based on the statistical distribution feature parameters of radar returns of various areas. Moving target indication (MTI) is implemented for the first time based on frame-to-frame context association. The end-to-end segmentation framework is therefore achieved robustly with good segmentation performance, and automatically without human intervention

The Appearance of Platelet-Polymer Composite Coatings: Microstructural Characterization, Hybrid Modeling, and Predictive Design.

The appearance of a platelet-containing polymer composite coating is governed by the microstructure and optical properties included scattering particles and platelets. Many models attempt to predict the coating's appearance, but do not utilize the complete 3D-microstructure, reducing their predictive utility. In this thesis, laser scanning confocal microscopy was used to measure the effect of platelet orientation on angle-dependent lightness, and quantify the spacing between platelets, from which a new microstructural property, the gap factor, was determined. The gap factor is a measure of the average gap size between platelets per unit material surface length. It ranged from 0 to 2 for the systems studied in this thesis. An increase in gap factor of about 0.1, keeping the orientation similar, reduced the near-specular lightness of the physical samples by more than 20%. A 3D hybrid-simulation was created using wave-optics to simulate the bidirectional-reflection-distribution-function (BRDF) for individual platelets. This was combined with ray-tracing to quantify the scattering behavior of a platelet array. This model more accurately predicted the lightness of a silver paint sample than an orientation-based microfacet-model, and was used to study how the surface roughness of the platelets influences lightness. The lightness at 15 degrees off-specular was about 130 when the root-mean square of the amplitude of the roughness, sigma(RMS), was much less than the wavelength of light. Lightness reduced to about 80 when sigma(RMS) was about equal to the wavelength of light. This effect of sigma(RMS) on lightness was found to be more significant with decreases in the roughness correlation length. The hybrid model was also used to study how width, thickness, and volume concentration of the platelets change the near-specular and backscattered lightness. The observed reduction in near-specular lightness with gap factor was verified. However, the resultant 2nd-order exponential decay was weaker than observed. This was attributed wave-scattering by faces and edges, behavior not included in the current model, but may be added in the future. This hybrid model can be used in the future to design unique microstructures to produce new and novel visual or functional effects using manufacturing techniques such as 3D-printing.PhDMaterials Science and EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/133404/1/cseubert_1.pd

Smart tracking of composite parts: feasibility study and effect on mechanical behaviour

This research proposes a solution for integrating RFID - Radio Frequency Identification technology within a structure based on CFRPs - Carbon Fiber Reinforced Polymers. Therefore, the main objective is to use technology to monitor and track composite components during manufacturing and service life. The study can be divided into two macro-areas. The first portion of the research evaluates the impact of the composite materials used on transmitting the electromagnetic signal to and from the tag. RFID technology communicates through radio frequencies to to track and trace items associated with the tags. In the first instance, a feasibility study was carried out to assess using commercially available tags. Then, after evaluating different solutions, it was decided to incorporate the tags into coupons during production. The second portion of the research is focused on evaluating the impact on the composite material's resistance to tag embedding. It starts with designing tensile test specimens through the FEM model with different housing configurations. Subsequently, the best configuration was tested in the facilities of the In the Faculty of Aerospace Engineering at TU Delft, particularly in the Structure & Materials Laboratory, two tests were conducted: the first one based on ASTM D3039/D3039 - 14 - Standard Test Method for Tensile Properties of Polymer Matrix Composite Materials, the second one dividing the path to failure into failure intervals in a load-unload-reload. Both tests were accompanied by instruments such as DIC, AE, C-Scan and Optical Microscopes. The expected result of the inclusion of RFID tags in composite components is that it brings added value to the parts with which it is associated without affecting too much its mechanical properties. This comes first from the automatic identification of RFID during the production cycle and its useful life. As a result, improvements were made in the design of production facilities

Experimental low-THz imaging radar for automotive applications

This thesis reports initial experimental results that provide the foundation for low-THz radar imagery for outdoor scenarios as expected in automotive sensing. The requirements for a low-THz single imaging radar sensor are outlined. The imaging capability of frequency-modulated continuous-wave (FMCW) radar operating at 150 GHz is discussed. A comparison of experimental images of on-road and off- road scenarios made by a 150 GHz FMCW radar and a reference 30 GHz stepped frequency radar is made, and their performance is analysed