A real-time simulation-based optimisation environment for industrial scheduling

n order to cope with the challenges in industry today, such as changes in product diversity and production volume, manufacturing companies are forced to react more flexibly and swiftly. Furthermore, in order for them to survive in an ever-changing market, they also need to be highly competitive by achieving near optimal efficiency in their operations. Production scheduling is vital to the success of manufacturing systems in industry today, because the near optimal allocation of resources is essential in remaining highly competitive. The overall aim of this study is the advancement of research in manufacturing scheduling through the exploration of more effective approaches to address complex, real-world manufacturing flow shop problems. The methodology used in the thesis is in essence a combination of systems engineering, algorithmic design and empirical experiments using real-world scenarios and data. Particularly, it proposes a new, web services-based, industrial scheduling system framework, called OPTIMISE Scheduling System (OSS), for solving real-world complex scheduling problems. OSS, as implemented on top of a generic web services-based simulation-based optimisation (SBO) platform called OPTIMISE, can support near optimal and real-time production scheduling in a distributed and parallel computing environment. Discrete-event simulation (DES) is used to represent and flexibly cope with complex scheduling problems without making unrealistic assumptions which are the major limitations of existing scheduling methods proposed in the literature. At the same time, the research has gone beyond existing studies of simulation-based scheduling applications, because the OSS has been implemented in a real-world industrial environment at an automotive manufacturer, so that qualitative evaluations and quantitative comparisons of scheduling methods and algorithms can be made with the same framework. Furthermore, in order to be able to adapt to and handle many different types of real-world scheduling problems, a new hybrid meta-heuristic scheduling algorithm that combines priority dispatching rules and genetic encoding is proposed. This combination is demonstrated to be able to handle a wider range of problems or a current scheduling problem that may change over time, due to the flexibility requirements in the real-world. The novel hybrid genetic representation has been demonstrated effective through the evaluation in the real-world scheduling problem using real-world data

Flow shop rescheduling under different types of disruption

This is an Accepted Manuscript of an article published by Taylor & Francis in International Journal of Production Research on 2013, available online:http://www.tandfonline.com/10.1080/00207543.2012.666856Almost all manufacturing facilities need to use production planning and scheduling systems to increase productivity and to reduce production costs. Real-life production operations are subject to a large number of unexpected disruptions that may invalidate the original schedules. In these cases, rescheduling is essential to minimise the impact on the performance of the system. In this work we consider flow shop layouts that have seldom been studied in the rescheduling literature. We generate and employ three types of disruption that interrupt the original schedules simultaneously. We develop rescheduling algorithms to finally accomplish the twofold objective of establishing a standard framework on the one hand, and proposing rescheduling methods that seek a good trade-off between schedule quality and stability on the other.The authors would like to thank the anonymous referees for their careful and detailed comments that helped to improve the paper considerably. This work is partially financed by the Small and Medium Industry of the Generalitat Valenciana (IMPIVA) and by the European Union through the European Regional Development Fund (FEDER) inside the R + D program "Ayudas dirigidas a Institutos tecnologicos de la Red IMPIVA" during the year 2011, with project number IMDEEA/2011/142.Katragjini Prifti, K.; Vallada Regalado, E.; Ruiz García, R. (2013). Flow shop rescheduling under different types of disruption. International Journal of Production Research. 51(3):780-797. https://doi.org/10.1080/00207543.2012.666856S780797513Abumaizar, R. J., & Svestka, J. A. 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An immune algorithm for scheduling a hybrid flow shop with sequence-dependent setup times and machines with random breakdowns. International Journal of Production Research, 47(24), 6999-7027. doi:10.1080/0020754080240063

Dynamic allocation of operators in a hybrid human-machine 4.0 context

La transformation numérique et le mouvement « industrie 4.0 » reposent sur des concepts tels que l'intégration et l'interconnexion des systèmes utilisant des données en temps réel. Dans le secteur manufacturier, un nouveau paradigme d'allocation dynamique des ressources humaines devient alors possible. Plutôt qu'une allocation statique des opérateurs aux machines, nous proposons d'affecter directement les opérateurs aux différentes tâches qui nécessitent encore une intervention humaine dans une usine majoritairement automatisée. Nous montrons les avantages de ce nouveau paradigme avec des expériences réalisées à l'aide d'un modèle de simulation à événements discrets. Un modèle d'optimisation qui utilise des données industrielles en temps réel et produit une allocation optimale des tâches est également développé. Nous montrons que l'allocation dynamique des ressources humaines est plus performante qu'une allocation statique. L'allocation dynamique permet une augmentation de 30% de la quantité de pièces produites durant une semaine de production. De plus, le modèle d'optimisation utilisé dans le cadre de l'approche d'allocation dynamique mène à des plans de production horaire qui réduisent les retards de production causés par les opérateurs de 76 % par rapport à l'approche d'allocation statique. Le design d'un système pour l'implantation de ce projet de nature 4.0 utilisant des données en temps réel dans le secteur manufacturier est proposé.The Industry 4.0 movement is based on concepts such as the integration and interconnexion of systems using real-time data. In the manufacturing sector, a new dynamic allocation paradigm of human resources then becomes possible. Instead of a static allocation of operators to machines, we propose to allocate the operators directly to the different tasks that still require human intervention in a mostly automated factory. We show the benefits of this new paradigm with experiments performed on a discrete-event simulation model based on an industrial partner's system. An optimization model that uses real-time industrial data and produces an optimal task allocation plan that can be used in real time is also developed. We show that the dynamic allocation of human resources outperforms a static allocation, even with standard operator training levels. With discrete-event simulation, we show that dynamic allocation leads to a 30% increase in the quantity of parts produced. Additionally, the optimization model used under the dynamic allocation approach produces hourly production plans that decrease production delays caused by human operators by up to 76% compared to the static allocation approach. An implementation system for this 4.0 project using real-time data in the manufacturing sector is furthermore proposed

A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Production Scheduling

Generally speaking, scheduling is the procedure of mapping a set of tasks or jobs (studied objects) to a set of target resources efficiently. More specifically, as a part of a larger planning and scheduling process, production scheduling is essential for the proper functioning of a manufacturing enterprise. This book presents ten chapters divided into five sections. Section 1 discusses rescheduling strategies, policies, and methods for production scheduling. Section 2 presents two chapters about flow shop scheduling. Section 3 describes heuristic and metaheuristic methods for treating the scheduling problem in an efficient manner. In addition, two test cases are presented in Section 4. The first uses simulation, while the second shows a real implementation of a production scheduling system. Finally, Section 5 presents some modeling strategies for building production scheduling systems. This book will be of interest to those working in the decision-making branches of production, in various operational research areas, as well as computational methods design. People from a diverse background ranging from academia and research to those working in industry, can take advantage of this volume

An input centric paradigm for program dynamic optimizations and lifetime evolvement

Accurately predicting program behaviors (e.g., memory locality, method calling frequency) is fundamental for program optimizations and runtime adaptations. Despite decades of remarkable progress, prior studies have not systematically exploited the use of program inputs, a deciding factor of program behaviors, to help in program dynamic optimizations. Triggered by the strong and predictive correlations between program inputs and program behaviors that recent studies have uncovered, the dissertation work aims to bring program inputs into the focus of program behavior analysis and program dynamic optimization, cultivating a new paradigm named input-centric program behavior analysis and dynamic optimization.;The new optimization paradigm consists of three components, forming a three-layer pyramid. at the base is program input characterization, a component for resolving the complexity in program raw inputs and extracting important features. In the middle is input-behavior modeling, a component for recognizing and modeling the correlations between characterized input features and program behaviors. These two components constitute input-centric program behavior analysis, which (ideally) is able to predict the large-scope behaviors of a program\u27s execution as soon as the execution starts. The top layer is input-centric adaptation, which capitalizes on the novel opportunities created by the first two components to facilitate proactive adaptation for program optimizations.;This dissertation aims to develop this paradigm in two stages. In the first stage, we concentrate on exploring the implications of program inputs for program behaviors and dynamic optimization. We construct the basic input-centric optimization framework based on of line training to realize the basic functionalities of the three major components of the paradigm. For the second stage, we focus on making the paradigm practical by addressing multi-facet issues in handling input complexities, transparent training data collection, predictive model evolvement across production runs. The techniques proposed in this stage together cultivate a lifelong continuous optimization scheme with cross-input adaptivity.;Fundamentally the new optimization paradigm provides a brand new solution for program dynamic optimization. The techniques proposed in the dissertation together resolve the adaptivity-proactivity dilemma that has been limiting the effectiveness of existing optimization techniques. its benefits are demonstrated through proactive dynamic optimizations in Jikes RVM and version selection using IBM XL C Compiler, yielding significant performance improvement on a set of Java and C/C++ programs. It may open new opportunities for a broad range of runtime optimizations and adaptations. The evaluation results on both Java and C/C++ applications demonstrate the new paradigm is promising in advancing the current state of program optimizations

Elastic Business Process Management: State of the Art and Open Challenges for BPM in the Cloud

With the advent of cloud computing, organizations are nowadays able to react rapidly to changing demands for computational resources. Not only individual applications can be hosted on virtual cloud infrastructures, but also complete business processes. This allows the realization of so-called elastic processes, i.e., processes which are carried out using elastic cloud resources. Despite the manifold benefits of elastic processes, there is still a lack of solutions supporting them. In this paper, we identify the state of the art of elastic Business Process Management with a focus on infrastructural challenges. We conceptualize an architecture for an elastic Business Process Management System and discuss existing work on scheduling, resource allocation, monitoring, decentralized coordination, and state management for elastic processes. Furthermore, we present two representative elastic Business Process Management Systems which are intended to counter these challenges. Based on our findings, we identify open issues and outline possible research directions for the realization of elastic processes and elastic Business Process Management.Comment: Please cite as: S. Schulte, C. Janiesch, S. Venugopal, I. Weber, and P. Hoenisch (2015). Elastic Business Process Management: State of the Art and Open Challenges for BPM in the Cloud. Future Generation Computer Systems, Volume NN, Number N, NN-NN., http://dx.doi.org/10.1016/j.future.2014.09.00