Evaluation of Self-Mixing Interferometry Performance in the Measurement of Ablation Depth

This paper studies self-mixing interferometry (SMI) for measuring ablation depth during laser percussion drilling of TiAlN ceramic coating. The measurement performance of SMI was investigated in a large processing range producing blind microholes with depths below and beyond the average coating thickness. Signal characteristics of the measurement system were evaluated indicating sources of disturbance. The SMI measurements were compared with a conventional measurement device based on focus variation microscopy to evaluate the measurement error. The measurement error classes were defined, as well as defining the related error sources. The results depict that the measurement error was independent of the processing condition, hence the hole geometry and ablation rate. For 76% of cases, measurement error was below the intrinsic device resolution obtainable by simple fringe counting of half a wavelength (λ/2 = 0.393 μm)

Application of self-mixing interferometry for depth monitoring in the ablation of TiN coatings

Among possible monitoring techniques, self-mixing interferometry stands out as an appealing option for online ablation depth measurements. The method uses a simple laser diode, interference is detected inside the diode cavity and measured as the optical power fluctuation by the photodiode encased in the laser diode itself. This way, self-mixing interferometry combines the advantages of a high resolution point displacement measurement technique, with high compactness and easiness of operation. For a proper adaptation of self-mixing interferometry use in laser micromachining to monitor ablation depth, certain optical, electronical, and mechanical limitations need to be overcome. In laser surface texturing of thin ceramic coatings, the ablation depth control is critically important to avoid damage by substrate contamination. In this work, self-mixing interferometry was applied in the laser percussion drilling of TiN coatings. The ∼4 μm thick TiN coatings were drilled with a 1 ns green fiber laser, while the self-mixing monitoring was applied with a 785 nm laser diode. The limitations regarding the presence of process plasma are discussed. The design criteria for the monitoring device are explained. Finally, the self-mixing measurements were compared to a conventional optical measurement device. The concept was validated as the measurements were statistically the same

Probing multipulse laser ablation by means of self-mixing interferometry

In this work, self-mixing interferometry (SMI) is implemented inline to a laser microdrilling system to monitor the machining process by probing the ablation-induced plume. An analytical model based on the Sedov-Taylor blast wave equation is developed for the expansion of the process plume under multiple-pulse laser percussion drilling conditions. Signals were acquired during laser microdrilling of blind holes on stainless steel, copper alloy, pure titanium, and titanium nitride ceramic coating. The maximum optical path difference was measured from the signals to estimate the refractive index changes. An amplitude coefficient was derived by fitting the analytical model to the measured optical path differences. The morphology of the drilled holes was investigated in terms of maximum hole depth and dross height. The results indicate that the SMI signal rises when the ablation process is dominated by vaporization, changing the refractive index of the processing zone significantly. Such ablation conditions correspond to limited formation of dross. The results imply that SMI can be used as a nonintrusive tool in laser micromachining applications for monitoring the process quality in an indirect way

Self-Mixing Laser Distance-Sensor Enhanced by Multiple Modulation Waveforms

Optical rangefinders based on Self-Mixing Interferometry are widely described in literature, but not yet on the market as commercial instruments. The main reason is that it is relatively easy to propose new elaboration techniques and get results in controlled conditions, while it is very difficult to develop a reliable instrument. In this paper, we propose a laser distance sensor with improved reliability, realized through a wavelength modulation at a different frequency, able to decorrelate single measurement errors and obtain improvement by averages. A dedicated software is implemented to automatically calculate the modulation pre-emphasis, needed to linearize the wavelength modulation. Finally, data selection algorithms allow to overcome signal fading problems due to the speckle effect. A prototype demonstrates the approach with about 0.1 mm accuracy up to 2 m of distance at 200 measurements per second

Optical In-Process Measurement Systems

Information is key, which means that measurements are key. For this reason, this book provides unique insight into state-of-the-art research works regarding optical measurement systems. Optical systems are fast and precise, and the ongoing challenge is to enable optical principles for in-process measurements. Presented within this book is a selection of promising optical measurement approaches for real-world applications

Optics and Fluid Dynamics Department annual progress report for 2002

research within three scientific programmes: (1) laser systems and optical materials, (2) optical diagnostics and information processing and (3) plasma and fluid dynamics. The department has core competences in: optical sensors, optical materials, optical storage, biophotonics, numerical modelling and information processing, non-linear dynamics and fusion plasma physics. The research is supported by several EU programmes, including EURATOM, by Danish research councils and by industry. A summary of the activities in 2002 is presented. ISBN 87-550-3197-8 (Internet

Optics and Fluid Dynamics Department annual progress report for 2001

research within three scientific programmes: (1) laser systems and optical materials, (2) optical diagnostics and information processing and (3) plasma and fluid dynamics. The department has core competences in: optical sensors, optical materials, optical storage, biooptics, numerical modelling and information processing, non-linear dynamics and fusion plasma physics. The research is supported by several EU programmes, including EURATOM, by Danish research councils and by industry. A summary of the activities in 2001 is presented. ISBN 87-550-2993-0 (Internet

Optics and Quantum Electronics

Contains table of contents for Section 2 and reports on eighteen research projects.National Science Foundation (Grant EET 87-00474)Joint Services Electronics Program (Contract DAAL03-86-K-0002)Joint Services Electronics Program (Contract DAALO3-89-C-0001)Charles Stark Draper Laboratory (Grant DL-H-285408)Charles Stark Draper Laboratory (Grant DL-H-2854018)National Science Foundation (Grant EET 87-03404)National Science Foundation (Grant ECS 84-06290)U.S. Air Force - Office of Scientific Research (Contract F49620-88-C-0089)AT&T Bell FoundationNational Science Foundation (Grant ECS 85-52701)National Institutes of Health (Grant 5-RO1-GM35459)Massachusetts General Hospital (Office of Naval Research Contract N00014-86-K-0117)Lawrence Livermore National Laboratory (Subcontract B048704