Challenges of micro/mild hybridisation for construction machinery and applicability in UK

In recent years, micro/mild hybridisation (MMH) is known as a feasible solution for powertrain development with high fuel efficiency, less energy use and emission and, especially, low cost and simple installation. This paper focuses on the challenges of MMH for construction machines and then, pays attention to its applicability to UK construction machinery. First, hybrid electric configurations are briefly reviewed; and technological challenges towards MMH in construction sector are clearly stated. Second, the current development of construction machinery in UK is analysed to point out the potential for MMH implementation. Thousands of machines manufactured in UK have been sampled for the further study. Third, a methodology for big data capturing, compression and mining is provided for a capable of managing and analysing effectively performances of various construction machine types. By using this method, 96% of data memory can be reduced to store the huge machine data without lacking the necessary information. Forth, an advanced decision tool is built using a fuzzy cognitive map based on the big data mining and knowledge from experts to enables users to define a target machine for MMH utilization. The numerical study with this tool on the sampled machines has been done and finally realized that one class of heavy excavators is the most suitable to apply MMH technology

Experimental implementation of power-split control strategies in a versatile hardware-in-the-loop laboratory test bench for hybrid electric vehicles equipped with electrical variable transmission

The energy management strategy (EMS) or power management strategy (PMS) unit is the core of power sharing control in the hybridization of automotive drivetrains in hybrid electric vehicles (HEVs). Once a new topology and its corresponding EMS are virtually designed, they require undertaking different stages of experimental verifications toward guaranteeing their real-world applicability. The present paper focuses on a new and less-extensively studied topology of such vehicles, HEVs equipped with an electrical variable transmission (EVT) and assessed the controllability validation through hardware-in-the-loop (HiL) implementations versus model-in-the-loop (MiL) simulations. To this end, first, the corresponding modeling of the vehicle components in the presence of optimized control strategies were performed to obtain the MiL simulation results. Subsequently, an innovative versatile HiL test bench including real prototyped components of the topology was introduced and the corresponding experimental implementations were performed. The results obtained from the MiL and HiL examinations were analyzed and statistically compared for a full input driving cycle. The verification results indicate robust and accurate actuation of the components using the applied EMSs under real-time test conditions

A Study on the Integration of a High-Speed Flywheel as an Energy Storage Device in Hybrid Vehicles

The last couple of decades have seen the rise of the hybrid electric vehicle as a compromise between the outstanding specific energy of petrol fuels and its low-cost technology, and the zero tail-gate emissions of the electric vehicle. Despite this, considerable reductions in cost and further increases in fuel economy are needed for their widespread adoption. An alternative low-cost energy storage technology for vehicles is the high-speed flywheel. The flywheel has important limitations that exclude it from being used as a primary energy source for vehicles, but its power characteristics and low-cost materials make it a powerful complement to a vehicle's primary propulsion system. This thesis presents an analysis on the integration of a high-speed flywheel for use as a secondary energy storage device in hybrid vehicles. Unlike other energy storage technologies, the energy content of the flywheel has a direct impact on the velocity of transmission. This presents an important challenge, as it means that the flywheel must be able to rotate at a speed independent of the vehicle's velocity and therefore it must be coupled via a variable speed transmission. This thesis presents some practical ways in which to accomplish this in conventional road vehicles, namely with the use of a variator, a planetary gear set or with the use of a power-split continuously variable transmission. Fundamental analyses on the kinematic behaviour of these transmissions particularly as they pertain to flywheel powertrains are presented. Computer simulations were carried out to compare the performance of various transmissions, and the models developed are presented as well. Finally the thesis also contains an investigation on the driving and road conditions that have the most beneficial effect on hybrid vehicle performance, with a particular emphasis on the effect that the road topography has on fuel economy and the significance of this