Optimal surface cutting

Surface cutting problems in two dimensions are considered for nonrectangular items. An exact solution method is discussed. Outlines of several possible heuristic algorithms are also presented. For the heuristic methods a first approximation to the optimal solution is obtained by encompassing each item by a rectangle and then using some available strategy for this standard problem. Different approaches are then suggested for more accurate methods

Modeling and Optimal Design of Machining-Induced Residual Stresses in Aluminium Alloys Using a Fast Hierarchical Multiobjective Optimization Algorithm

The residual stresses induced during shaping and machining play an important role in determining the integrity and durability of metal components. An important issue of producing safety critical components is to find the machining parameters that create compressive surface stresses or minimise tensile surface stresses. In this paper, a systematic data-driven fuzzy modelling methodology is proposed, which allows constructing transparent fuzzy models considering both accuracy and interpretability attributes of fuzzy systems. The new method employs a hierarchical optimisation structure to improve the modelling efficiency, where two learning mechanisms cooperate together: NSGA-II is used to improve the model’s structure while the gradient descent method is used to optimise the numerical parameters. This hybrid approach is then successfully applied to the problem that concerns the prediction of machining induced residual stresses in aerospace aluminium alloys. Based on the developed reliable prediction models, NSGA-II is further applied to the multi-objective optimal design of aluminium alloys in a ‘reverse-engineering’ fashion. It is revealed that the optimal machining regimes to minimise the residual stress and the machining cost simultaneously can be successfully located

An artificial neural network for dimensions and cost modelling of internal micro-channels fabricated in PMMA using Nd:YVO4 laser

For micro-channel fabrication using laser micro-machining processing, estimation techniques are normally utilised to develop an approach for the system behaviour evaluation. Design of Experiments (DOE) and the Artificial Neural Networks (ANN) are two methodologies that can be used as estimation techniques. These techniques help in finding a set of laser processing parameters that provides the required micro-channel dimensions and in finding the optimal solutions in terms reducing the product development time, power consumption and of least cost. In this work, an integrated methodology is presented in which the ANN training experiments were obtained by the statistical software DoE to improve the developed models in ANN. A 33 factorial design of experiments (DoE) was used to get the experimental set. Laser power, P; pulse repetition frequency, PRF; and sample translation speed, U were the ANN inputs. The channel width and the produced micro-channel operating cost per metre were the measured responses. Four Artificial Neural Networks (ANNs) models were developed to be applied to internal micro-channels machined in PMMA using a Nd:YVO4 laser. These models were varied in terms of the selection and the quantity of training data set and constructed using a multi-layered, feed-forward structure with a the back-propagation algorithm. The responses were adequately estimated by the ANN models within the set micro-machining parameters limits. Moreover the effect of changing the selection and the quantity of training data on the approximation capability of the developed ANN model was discussed

Block-Coordinate Frank-Wolfe Optimization for Structural SVMs

We propose a randomized block-coordinate variant of the classic Frank-Wolfe algorithm for convex optimization with block-separable constraints. Despite its lower iteration cost, we show that it achieves a similar convergence rate in duality gap as the full Frank-Wolfe algorithm. We also show that, when applied to the dual structural support vector machine (SVM) objective, this yields an online algorithm that has the same low iteration complexity as primal stochastic subgradient methods. However, unlike stochastic subgradient methods, the block-coordinate Frank-Wolfe algorithm allows us to compute the optimal step-size and yields a computable duality gap guarantee. Our experiments indicate that this simple algorithm outperforms competing structural SVM solvers.Comment: Appears in Proceedings of the 30th International Conference on Machine Learning (ICML 2013). 9 pages main text + 22 pages appendix. Changes from v3 to v4: 1) Re-organized appendix; improved & clarified duality gap proofs; re-drew all plots; 2) Changed convention for Cf definition; 3) Added weighted averaging experiments + convergence results; 4) Clarified main text and relationship with appendi

A hierarchical structure for automatic meshing and adaptive FEM analysis

A new algorithm for generating automatically, from solid models of mechanical parts, finite element meshes that are organized as spatially addressable quaternary trees (for 2-D work) or octal trees (for 3-D work) is discussed. Because such meshes are inherently hierarchical as well as spatially addressable, they permit efficient substructuring techniques to be used for both global analysis and incremental remeshing and reanalysis. The global and incremental techniques are summarized and some results from an experimental closed loop 2-D system in which meshing, analysis, error evaluation, and remeshing and reanalysis are done automatically and adaptively are presented. The implementation of 3-D work is briefly discussed