Three-dimensional eddy current pulsed thermography and its applications

Ph. D. Thesis.The measurement and quantification of defects is a challenge for Non-DestructiveTesting and Evaluation (NDT&E). Such challenges include the precise localisation and detection of surface and sub-surface defects, as well as the quantification of such defects. This work first reports a three-dimensional (3D) Eddy Current Pulsed Thermography (ECPT) system via integration with an RGB-D camera. Then, various quantitative measurements and analyses of defects are carried out based on the 3D ECPT system. The ECPT system at Newcastle University has been prooven to be an effective nondestructive testing (NDT) method in surface and sub-surface detection over the past few years. Based on the different numerical or analytical models, it has achieved precise defect detection on the rail tracks, wind turbines, carbon fibre reinforced plastic (CFRP) and so on. The ECPT system has the advantage of fast inspection and a large lift-off range. However, it involves a trade-off between detectable defect size and inspection area compared with other NDT methods. In addition, there are challenges of defect detection in a complex structure. Thus, the quantification of defects gives a higher requirement of the measurement the object geometry information. Furthermore, the analysis of thermal diffusion requires a precise 3D model. For this reason, a 3D ECPT system is proposed that adds each heat pixel with an exact X-Y-Z coordinate. In this work, first, the 3D ECPT system is built. A feature-based automatic calibration of the infrared camera and the RGB-D camera is proposed. Second, the software platform is built. A fast 3D visualization is completed with multi-threading technology and the Point Cloud Library. Lastly, various studies of defect localization, quantification and thermal tomography reconstruction are carried ou

The 1st Advanced Manufacturing Student Conference (AMSC21) Chemnitz, Germany 15–16 July 2021

The Advanced Manufacturing Student Conference (AMSC) represents an educational format designed to foster the acquisition and application of skills related to Research Methods in Engineering Sciences. Participating students are required to write and submit a conference paper and are given the opportunity to present their findings at the conference. The AMSC provides a tremendous opportunity for participants to practice critical skills associated with scientific publication. Conference Proceedings of the conference will benefit readers by providing updates on critical topics and recent progress in the advanced manufacturing engineering and technologies and, at the same time, will aid the transfer of valuable knowledge to the next generation of academics and practitioners. *** The first AMSC Conference Proceeding (AMSC21) addressed the following topics: Advances in “classical” Manufacturing Technologies, Technology and Application of Additive Manufacturing, Digitalization of Industrial Production (Industry 4.0), Advances in the field of Cyber-Physical Systems, Virtual and Augmented Reality Technologies throughout the entire product Life Cycle, Human-machine-environment interaction and Management and life cycle assessment.:- Advances in “classical” Manufacturing Technologies - Technology and Application of Additive Manufacturing - Digitalization of Industrial Production (Industry 4.0) - Advances in the field of Cyber-Physical Systems - Virtual and Augmented Reality Technologies throughout the entire product Life Cycle - Human-machine-environment interaction - Management and life cycle assessmen