TUT-microfactory – a small-size, modular and sustainable production system

Part of: Seliger, Günther (Ed.): Innovative solutions : proceedings / 11th Global Conference on Sustainable Manufacturing, Berlin, Germany, 23rd - 25th September, 2013. - Berlin: Universitätsverlag der TU Berlin, 2013. - ISBN 978-3-7983-2609-5 (online). - http://nbn-resolving.de/urn:nbn:de:kobv:83-opus4-40276. - pp. 78-83.Micro and desktop factories are small size production systems suitable for fabricating and assembling small parts and products. The development originates in the early 1990’s Japan, where small machines were designed in order to save resources when producing small products. This paper introduces the modular TUTMicrofactory concept, developed at Tampere University of Technology during the past 15 years, and its applications. The sustainability of miniaturized production systems is discussed from three perspectives – environmental, economic and social. The main conclusion is that micro and desktop factories can remarkably enhance the sustainability of manufacturing from all these three perspectives

Reduced Elastodynamic Modelling of Parallel Robots for the Computation of their Natural Frequencies

International audienceIn this paper is presented an approach for computing the first natural frequencies of parallel robots. This approach, based on the Rayleigh-Ritz approximation, aims at reducing the model dimension by decreasing the size of the matrices describing the robot mass and stiffness, saving computational time and avoiding inaccuracy due to ill-conditioning. Thus it can be used in the design procedure as well as in real-time control. Simulations are carried out on a PRRRP robot modelled in 3D and comparisons with FEA software are presented

Novel Reconfigurable Delta Robot Dual-Functioning as Adaptive Landing Gear and Manipulator

In this work a novel dual-functioning rotorcraft undercarriage is developed. The design is a reconfigurable delta robot which allows for transformation between Adaptive Landing Gear for vertical take-off and landing and 3DOF Aerial Manipulation mode. To reconfigure between operation modes without reaching singularities, a guideline to find a singularity-free geometry is presented. An adaptive landing control was developed and validated on a test-stand. For the 3DOF manipulation of the delta-structure, a third-order smooth trajectory was presented and integrated. The prototype, also depicted in the accompanying video, is then presented in free flight experiments demonstrating the advantages of the dual-functioning system

Basil Leaf Automation

Recent population and wage increases have forced farmers to grow more food without a proportionate increase in work force. Automation is a key factor in reducing cost and increasing efficiency. In this paper, we explore our automation solution that utilizes position manipulation and vision processing to identify, pick up, and drop a leaf into a can. Two stepper motors and a linear actuator drove the three-dimensional actuation. Leaf and can recognition were accomplished through edge detection and machine learning algorithms. Testing proved subsystem-level functionality and proof of concept of a delicate autonomous pick-and-place robot

Automatic Romaine Heart Harvester

The Romaine Robotics Senior Design Team developed a romaine lettuce heart trimming system in partnership with a Salinas farm to address a growing labor shortage in the agricultural industry that is resulting in crops rotting in the field before they could be harvested. An automated trimmer can alleviate the most time consuming step in the cut-trim-bag harvesting process, increasing the yields of robotic cutters or the speed of existing laborer teams. Leveraging the Partner Farm’s existing trimmer architecture, which consists of a laborer loading lettuce into sprungloaded grippers that are rotated through vision and cutting systems by an indexer, the team redesigned geometry to improve the loading, gripping, and ejection stages of the system. Physical testing, hand calculations, and FEA were performed to understand acceptable grip strengths and cup design, and several wooden mockups were built to explore a new actuating linkage design for the indexer. The team manufactured, assembled, and performed verification testing on a full-size metal motorized prototype that can be incorporated with the Partner Farm’s existing cutting and vision systems. The prototype met all of the established requirements, and the farm has implemented the redesign onto their trimmer. Future work would include designing and implementing vision and cutting systems for the team’s metal prototype

SAFER: Search and Find Emergency Rover

When disaster strikes and causes a structure to collapse, it poses a unique challenge to search and rescue teams as they assess the situation and search for survivors. Currently there are very few tools that can be used by these teams to aid them in gathering important information about the situation that allow members to stay at a safe distance. SAFER, Search and Find Emergency Rover, is an unmanned, remotely operated vehicle that can provide early reconnaissance to search and rescue teams so they may have more information to prepare themselves for the dangers that lay inside the wreckage. Over the past year, this team has restored a bare, non-operational chassis inherited from Roverwerx 2012 into a rugged and operational rover with increased functionality and reliability. SAFER uses a 360-degree camera to deliver real time visual reconnaissance to the operator who can remain safely stationed on the outskirts of the disaster. With strong drive motors providing enough torque to traverse steep obstacles and enough power to travel at up to 3 ft/s, SAFER can cover ground quickly and effectively over its 1-3 hour battery life, maximizing reconnaissance for the team. Additionally, SAFER contains 3 flashing beacons that can be dropped by the operator in the event a victim is found so that when team members do enter the scene they may easily locate victims. In the future, other teams may wish to improve upon this iteration by adding thermal imaging, air quality sensors, and potentially a robotic arm with a camera that can see in spaces too small for the entire rover to enter

Index to 1981 NASA Tech Briefs, volume 6, numbers 1-4

Short announcements of new technology derived from the R&D activities of NASA are presented. These briefs emphasize information considered likely to be transferrable across industrial, regional, or disciplinary lines and are issued to encourage commercial application. This index for 1981 Tech Briefs contains abstracts and four indexes: subject, personal author, originating center, and Tech Brief Number. The following areas are covered: electronic components and circuits, electronic systems, physical sciences, materials, life sciences, mechanics, machinery, fabrication technology, and mathematics and information sciences

Toray End-board Loading Station

As part of the University of Rhode Island’s senior capstone design program, Toray Plastics (America) Inc. has proposed a design challenge which involves creating an end-board loading station to be used in conjunction with their new automated packaging facility. This report details the design challenges, objectives, and processes which were used to arrive at final design for the end-board loading mechanism for Toray Plastics (America) Inc. This report also analyzes and proves the validity of the solution from all perspectives. Toray Plastics located in North Kingstown, RI, is a producer of plastics prominently used in the food industry for packaging. The plastic packing materials are shipped out on large rolls and recently Toray has been building a fully automated packaging facility to expedite the shipping process. Toray ships these rolls of material on a large coil with end-boards on the sides to support the coil. The new packaging facility has robots which will remove the end-boards from a designated cart and place them onto the ends of the rolls. The challenge which Toray has presented is to design something to assist operators remove the end-boards from the shipping pallets and place them onto the designated carts in the correct orientation. The solution that has been developed by Team 1 is device which will help an operator move 15 of the end-boards at once. The proposed solution uses an internal gripping mechanism which will be lowered into the center of the end-boards and expand outwards gripping the inner diameter. The device will be lifted by an electric hoist and attached to a trolley system to lift and maneuver the end-boards. The internal gripping mechanism will require no external force and it relies on gravity and the weight of the end-boards to secure and grip the end-boards. Only when the end-boards are placed on the ground and no longer being lifted is it possible for the gripping device to be detached. The proposed solution satisfies all design requirements and removes the lifting requirements from the operators which dramatically improves ergonomics and safety. This solution also has the potential to significantly increase the rate of production by allowing for the handling of many end-boards instead of one end-board at a time. This solution was the final result of months of discussion and deliberation and this report details the process taken to arrive at this final design. With guidance from Toray Plastics the design team has arrived at this solution and proved the concept’s strength through thorough cost, safety, ergonomic, and engineering analysis

Climbing and Walking Robots

Nowadays robotics is one of the most dynamic fields of scientific researches. The shift of robotics researches from manufacturing to services applications is clear. During the last decades interest in studying climbing and walking robots has been increased. This increasing interest has been in many areas that most important ones of them are: mechanics, electronics, medical engineering, cybernetics, controls, and computers. Today’s climbing and walking robots are a combination of manipulative, perceptive, communicative, and cognitive abilities and they are capable of performing many tasks in industrial and non- industrial environments. Surveillance, planetary exploration, emergence rescue operations, reconnaissance, petrochemical applications, construction, entertainment, personal services, intervention in severe environments, transportation, medical and etc are some applications from a very diverse application fields of climbing and walking robots. By great progress in this area of robotics it is anticipated that next generation climbing and walking robots will enhance lives and will change the way the human works, thinks and makes decisions. This book presents the state of the art achievments, recent developments, applications and future challenges of climbing and walking robots. These are presented in 24 chapters by authors throughtot the world The book serves as a reference especially for the researchers who are interested in mobile robots. It also is useful for industrial engineers and graduate students in advanced study

Application of Elliptic Jerk Motion Profile to Cartesian Space Position Control of a Serial Robot

The paper discusses the application of a motion profile with an elliptic jerk to Cartesian space position control of serial robots. This motion profile is obtained by means of a kinematic approach, starting from the jerk profile and then calculating acceleration, velocity and position by successive integrations. Until now, this profile has been compared to other motion laws (trapezoidal velocity, trapezoidal acceleration, cycloidal, sinusoidal jerk, modified sinusoidal jerk) considering single-input single-output systems. In this work, the comparison is extended to nonlinear multi-input multi-output systems, investigating the application to Cartesian space position control of serial robots. As case study, a 4-DOF SCARA-like architecture with elastic balancing is considered; both an integer-order and a fractional-order controller are applied. Multibody simulation results show that, independently of the controller, the behavior of the robot using the elliptic jerk profile is similar to the case of adopting the sinusoidal jerk and modified sinusoidal jerk laws, but with a slight reduction in the position error (−3.8% with respect to the sinusoidal jerk law and −0.8% with respect to the modified sinusoidal jerk law in terms of Integral Square Error) and of the control effort (−8.2% with respect to the sinusoidal jerk law and −1.3% with respect to the modified sinusoidal jerk law in terms of Integral Control Effort)