80 years of electrospinning

Electrospinning is a relatively simple fibre-forming process and offers a unique method to produce nanofibers. The process exists at this moment 80 years and has seen a very turbulent history. There is a need to see what actually happened in this history. We have taken a brief look in the history of electrospinning. This paper is reporting on some of the aspects that electrospinning encountered. It is crucial to see that electrospinning has been used in different countries in different time periods. The history of electrospinning is mainly characterised by bad timing. The future of electrospinning looks however quit bright

Optimum sol viscosity for stable electrospinning of silica nanofibres

Silica nanofibres have, due to their excellent properties, promising characteristics for multiple applications such as filtration, composites, catalysis, etc. Silica nanofibres can be obtained by combining electrospinning and the sol–gel process. To produce silica nanofibres most of the time organic solutions are applied containing a carrying polymer, which is afterwards removed by a thermal treatment to form pure ceramic nanofibres. Although electrospinning of the pure silica precursors without carrying polymer is preferred, the parameters influencing the stability of the electrospinning process are however largely unknown. In addition, this knowledge is essential for potential upscaling of the process. In this study, the optimum viscosity to electrospin in a stable manner is determined and the way to obtain this viscosity is evaluated. Sols with a viscosity between 120 and 200 mPa.s could be electrospun in a stable way, resulting in uniform and beadless nanofibres. Furthermore, this viscosity region corresponded with nanofibres having the lowest mean nanofibre diameters. Electrospinning with diluted sols was possible as well, but electrospinning of the fresh sols was more stable. These results illustrate the importance of the viscosity and degree of crosslinking of the sol for the stable electrospinning of silica nanofibres and demonstrate that upscaling of the electrospinning process of silica nanofibres is feasibl

The influence of tetraethoxysilane sol preparation on the electrospinning of silica nanofibers

The critical parameters determining the electrospinning of silica nanofibers starting from tetraethoxysilane sols are reported. By controlling the reaction conditions, the rheological properties of the sol allowed for electrospinning without needing the addition of an organic polymer. This allows the polymer removal step, which is deleterious to the fibers and an economic and ecological inconvenience, to be skipped. The effects on the electrospinning process of the viscosity of the sol, the concentration of ethanol, the degree of crosslinking and the size of the colloidal species were studied in depth with ATR-FTIR, Si-29 NMR, H-1 NMR and DLS. Moreover, to separate the contributions of the different parameters three different set-ups for sol preparation were used. An optimum amount of 9 mol L-1 ethanol for electrospinning was determined. In addition, the optimum degree of crosslinking and size of colloidal particles, approximately 3.5-7 nm, were obtained for stable electrospinning and for producing uniform, beadless nanofibers that were stable in time. The optimum viscosity range is in between 100 and 200 mPa s, which is in line with previous work. Using these optimum conditions, continuous electrospinning was carried out for 3 h, resulting in large flexible silica nanofibrous membranes

Tailoring crystallinity of electrospun Plla fibres by control of electrospinning parameters

Poly(L-lactic acid) (PLLA) fibers were fabricated by electrospinning. The effects of various electrospinning process parameters on the thermal properties, especially the crystallinity of the electrospun fibers were investigated. Thermal analysis of the fibers revealed that they exhibited degree of crystallinity ranging from 23% to 46% while that for the as-received granules was approximately 37%, suggesting that the crystallinity of electrospun PLLA fibres can be controlled by optimizing the electrospinning process. This finding is very important because crystallinity affects polymer properties such as degradation, stiffness,yield stress, modulus and tensile strength, solubility, optical and electrical properties which will in turn affect the behavior of these materials when they are utilized in energy,environment, defense and security applications. The results presented in this paper show that the degree of crystallinity of the electrospun fibers decreased with increasing the polymer solution concentration. Furthermore, an optimum electrospinning voltage at which maximum degree of crystallinity can be obtained was observed. At voltages higher or lower than the optimum electrospinning voltage, the degree of rystallinity will decrease or increase,respectively. The effect of the needle tip to collector distance (NTCD) on the degree of\ud crystallinity follows no predictable and consistent pattern

Self-crimping bicomponent nanofibres electrospun from polyacrylonitrile and elastomeric polyurethane

Two polymer solutions were brought together via a microfluidic device and subjected to an electrospinning process. The two polymer solutions flowed into the microfluidic channel side-by-side with very little intermixing due to their laminar nature. High speed stretching of the polymer solutions resulted in side-by-side bicomponent fibres. The electrospun nanofibres exhibited an extremely high propensity to self-crimp when an elastomeric polymer (polyurethane) and a normal polymer (polyacrylonitrile PAN) were involved in the electrospinning process. The formation of self-crimping fibre morphology was attributed to the differential shrinkage of the two polymers.<br /

Effects of electrospinning parameters on polyacrylonitrile nanofiber diameter: an investigation by response surface methodology

Effects of material and process parameters on the diameter of electrospun polyacrylonitrile fibers were experimentally investigated. Response surface methodology (RSM) was utilized to design the experiments at the settings of solution concentration, voltage and the collector distance. It also imparted the evaluation of the significance of each parameter on the resultant fiber diameter. The investigations were carried out in the two-variable process domains of several collector distances as applied voltage and the solution concentration were varied at a fixed polymer molecular weight. The mean diameter and coefficient of variation were modeled by polynomial response surfaces as functions of solution concentration and voltage at each collector distance. Effect of applied voltage in micron-scale fiber diameter was observed to be almost negligible when solution concentration and collector distance were high. However, all three factors were found statistically significant in the production of nano-scale fibers. The response surface predictions revealed the parameter interactions for the resultant fiber diameter, and showed that there is a negative correlation between the mean diameter and coefficient of variation for the fiber diameter. A sub-domain of the parameter space consisting of the solution concentration, applied voltage and collector distance, was suggested for the potential nano-scale fiber production

Electro-spinning/netting: A strategy for the fabrication of three-dimensional polymer nano-fiber/nets.

Since 2006, a rapid development has been achieved in a subject area, so called electro-spinning/netting (ESN), which comprises the conventional electrospinning process and a unique electro-netting process. Electro-netting overcomes the bottleneck problem of electrospinning technique and provides a versatile method for generating spider-web-like nano-nets with ultrafine fiber diameter less than 20 nm. Nano-nets, supported by the conventional electrospun nanofibers in the nano-fiber/nets (NFN) membranes, exhibit numerious attractive characteristics such as extremely small diameter, high porosity, and Steiner tree network geometry, which make NFN membranes optimal candidates for many significant applications. The progress made during the last few years in the field of ESN is highlighted in this review, with particular emphasis on results obtained in the author's research units. After a brief description of the development of the electrospinning and ESN techniques, several fundamental properties of NFN nanomaterials are addressed. Subsequently, the used polymers and the state-of-the-art strategies for the controllable fabrication of NFN membranes are highlighted in terms of the ESN process. Additionally, we highlight some potential applications associated with the remarkable features of NFN nanostructure. Our discussion is concluded with some personal perspectives on the future development in which this wonderful technique could be pursued

Synthesis and process optimization of electrospun PEEK-sulfonated nanofibers by response surface methodology

In this study electrospun nanofibers of partially sulfonated polyether ether ketone have been produced as a preliminary step for a possible development of composite proton exchange membranes for fuel cells. Response surface methodology has been employed for the modelling and optimization of the electrospinning process, using a Box-Behnken design. The investigation, based on a second order polynomial model, has been focused on the analysis of the effect of both process (voltage, tip-to-collector distance, flow rate) and material (sulfonation degree) variables on the mean fiber diameter. The final model has been verified by a series of statistical tests on the residuals and validated by a comparison procedure of samples at different sulfonation degrees, realized according to optimized conditions, for the production of homogeneous thin nanofibers

Electrospun polymer nanofibers: the booming cutting edge technology

Electrospinning has been recognized as a simple and efficient technique for the fabrication of ultrathin fibers from a variety of materials including polymers, composite and ceramics. Significant progress has been made throughout the past years in electrospinning and the resulting fibrous structures have been exploited in a wide range of potential applications. This article reviews the state-of-art of electrospinning to prepare fibrous electrode materials and polymer electrolytes based on electrospun membranes in the view of their physical and electrochemical properties for the application in lithium batteries. The review covers the electrospinning process, the governing parameters and their influence on fiber or membrane morphology. After a brief discussion of some potential applications associated with the remarkable features of electrospun membranes, we highlight the exploitation of this cutting edge technology in lithium batteries. Finally the article is concluded with some personal perspectives on the future directions in the fascinating field of energy storag