Kineto-Dynamic Analyses of Vehicle Suspension for Optimal Synthesis

Design and synthesis of a vehicle suspension is a complex task due to constraints imposed by multiple widely conflicting kinematic and dynamic performance measures, which are further influenced by the suspension damper nonlinearity. In addition, synthesis of suspension for hybrid vehicles may involve additional design compromises among different measures in view of the limited lateral packaging space due to larger sub-frame requirements for placing the batteries. In this dissertation research, a coupled kineto-dynamic analysis method is proposed for synthesis of vehicle suspension system, including its geometry and joint coordinates, and asymmetric damping properties. Quarter-car and two-dimensional roll plane kineto-dynamic models of linkage suspensions are proposed for coupled kinematic and dynamic analyses, and optimal suspension geometry and damper syntheses. The kinematic responses of quadra-link and double wishbone types of suspensions are evaluated using the single-wheel kinematic models. Laboratory measurements were performed and the data were applied to demonstrate validity of the 3- dimensional kinematic model. A sensitivity analysis method is proposed to study influences of various joint coordinates on kinematic responses and to identify a desirable synthesis. A kineto-dynamic quarter car model comprising linkage kinematics of a double wishbone type of suspension together with a linear, and single- and two-stage asymmetric damper is subsequently proposed for coupled kinematic and dynamic analyses. The coupling between the various kinematic and dynamic responses, and their significance are iv discussed for suspension synthesis. The effects of damping asymmetry on coupled responses are thoroughly evaluated under idealized bump/pothole and random road excitations, which revealed conflicting design requirements under different excitations. A constrained optimization problem is formulated and solved to seek design guidance for synthesis of a two-stage asymmetric damper that would yield an acceptable compromise among the kinematic and dynamic performance measures under selected excitations and range of forward speeds. The coupled kinematic and dynamic responses in the roll plane are further analyzed through development and analysis of a kineto-dynamic roll-plane vehicle model comprising double wishbone type of suspensions, asymmetric damping and an antiroll bar. The results are discussed to illustrate conflicting kinematic responses such as bump/roll camber and wheel track variations, and an optimal geometry synthesis is derived considering the conflicting kinematic measures together with the lateral space constraint. A full-vehicle model comprising double wishbone type of suspensions is also developed in the ADAMS/car platform to study influences of faults in suspension bushings and linkages on the dynamic responses. The results of the study suggest that an optimal vehicle suspension synthesis necessitates considerations of the coupled kinematic and dynamic response analyse

Verification of hardware-in-the-loop as a valid testing method for suspension development

A need for a cost effective, versatile and easy to use suspension component testing method has arisen, following the development of a four-state hydro-pneumatic semi-active spring-damper system. A method known as hardware-in-the-loop (HiL) was investigated, in particular its use and compatibility with tests involving physical systems – previously HiL was used predominantly for Electronic Control Unit (ECU) testing. The suitability of HiL in the development of advanced suspension systems and their control systems, during which various vehicle models can be used, was determined. A first step in vehicle suspension design is estimating a desired spring and damper characteristic, and verifying that characteristic using software simulation. The models used during this step are usually low-order, simple models, which hampers quick development progress. To predict vehicle response before vehicle prototype completion, many researchers have attempted to use complex and advanced damper models to simulate the vehicle’s dynamics, but these models all suffer from some drawback – it is either based on empirical data, giving no indication of the physical parameters of the design sought; it may be overly complex, having many parameters and thus rendering software impractical; or it may be quick but based on the premise that there is no hysteresis in the damping character. It can be seen that an obvious answer exists – use a physical commercially available or prototype damper in the software simulation instead of the mathematical model. In this way the suspension deflection, i.e. the true motion of the damper is used as excitation, and the true damper force is measured using a hydraulic actuator and load cell. The vehicle mass motions are simulated in a software environment. This is basically what HiL simulation does. The HiL method was verified by comparing HiL simulations and tests to globally accepted testing methods, employing widely-used vehicle models: linear single-degree-of-freedom (SDOF) and two-degrees-of-freedom (2DOF) or quarter-car models were used. The HiL method was also compared to a non-linear physical system to verify that the method holds for real vehicle suspension geometries. This meant that HiL had to perform adequately at both ends of the suspension-testing spectrum – base software and real system simulation. The comparison of the HiL and software/real system simulation was done using the “Error Coefficient of Variance” (ECOV) between the compared signals; this quantitative measure proved very sensitive and performed dubiously in the presence of signal offsets, phase lags and scaling errors, but remains a tangible, measurable parameter with which to compare signals. Visual confirmation was also obtained to back the ECOV values. It was found that even using a relatively low-force actuator, the HiL simulation results followed the software/real system responses well. Phase lags and DC offsets in the HiL simulation’s measured signals (as well as the real systems responses) has an adverse effect on the performance of the HiL simulation. Special attention must thus be paid to the zeroing of equipment and the amount/type of filters in the system, as these affect the HiL results dramatically. In all, HiL was proven to be a versatile and easy to use alternative to conventional mass-based suspension testing.Dissertation (MEng (Mechanical Engineering))--University of Pretoria, 2006.Mechanical and Aeronautical Engineeringunrestricte

Preview-based techniques for vehicle suspension control: a state-of-the-art review

Abstract Automotive suspension systems are key to ride comfort and handling performance enhancement. In the last decades semi-active and active suspension configurations have been the focus of intensive automotive engineering research, and have been implemented by the industry. The recent advances in road profile measurement and estimation systems make road-preview-based suspension control a viable solution for production vehicles. Despite the availability of a significant body of papers on the topic, the literature lacks a comprehensive and up-to-date survey on the variety of proposed techniques for suspension control with road preview, and the comparison of their effectiveness. To cover the gap, this literature review deals with the research conducted over the past decades on the topic of semi-active and active suspension controllers with road preview. The main formulations are reported for each control category, and the respective features are critically analysed, together with the most relevant performance indicators. The paper also discusses the effect of the road preview time on the resulting system performance, and identifies control development trends

Proceedings of the ECCOMAS Thematic Conference on Multibody Dynamics 2015

This volume contains the full papers accepted for presentation at the ECCOMAS Thematic Conference on Multibody Dynamics 2015 held in the Barcelona School of Industrial Engineering, Universitat Politècnica de Catalunya, on June 29 - July 2, 2015. The ECCOMAS Thematic Conference on Multibody Dynamics is an international meeting held once every two years in a European country. Continuing the very successful series of past conferences that have been organized in Lisbon (2003), Madrid (2005), Milan (2007), Warsaw (2009), Brussels (2011) and Zagreb (2013); this edition will once again serve as a meeting point for the international researchers, scientists and experts from academia, research laboratories and industry working in the area of multibody dynamics. Applications are related to many fields of contemporary engineering, such as vehicle and railway systems, aeronautical and space vehicles, robotic manipulators, mechatronic and autonomous systems, smart structures, biomechanical systems and nanotechnologies. The topics of the conference include, but are not restricted to: ● Formulations and Numerical Methods ● Efficient Methods and Real-Time Applications ● Flexible Multibody Dynamics ● Contact Dynamics and Constraints ● Multiphysics and Coupled Problems ● Control and Optimization ● Software Development and Computer Technology ● Aerospace and Maritime Applications ● Biomechanics ● Railroad Vehicle Dynamics ● Road Vehicle Dynamics ● Robotics ● Benchmark ProblemsPostprint (published version

SIRM 2017

This volume contains selected papers presented at the 12th International Conference on vibrations in rotating machines, SIRM, which took place February 15-17, 2017 at the campus of the Graz University of Technology. By all meaningful measures, SIRM was a great success, attracting about 120 participants (ranging from senior colleagues to graduate students) from 14 countries. Latest trends in theoretical research, development, design and machine maintenance have been discussed between machine manufacturers, machine operators and scientific representatives in the field of rotor dynamics. SIRM 2017 included thematic sessions on the following topics: Rotordynamics, Stability, Friction, Monitoring, Electrical Machines, Torsional Vibrations, Blade Vibrations, Balancing, Parametric Excitation, and Bearings. The papers struck an admirable balance between theory, analysis, computation and experiment, thus contributing a richly diverse set of perspectives and methods to the audience of the conference

Volume 1 – Symposium

We are pleased to present the conference proceedings for the 12th edition of the International Fluid Power Conference (IFK). The IFK is one of the world’s most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists. The Chair of Fluid-Mechatronic Systems at the TU Dresden is organizing and hosting the IFK for the sixth time. Supporting hosts are the Fluid Power Association of the German Engineering Federation (VDMA), Dresdner Verein zur Förderung der Fluidtechnik e. V. (DVF) and GWT-TUD GmbH. The organization and the conference location alternates every two years between the Chair of Fluid-Mechatronic Systems in Dresden and the Institute for Fluid Power Drives and Systems in Aachen. The symposium on the first day is dedicated to presentations focused on methodology and fundamental research. The two following conference days offer a wide variety of application and technology orientated papers about the latest state of the art in fluid power. It is this combination that makes the IFK a unique and excellent forum for the exchange of academic research and industrial application experience. A simultaneously ongoing exhibition offers the possibility to get product information and to have individual talks with manufacturers. The theme of the 12th IFK is “Fluid Power – Future Technology”, covering topics that enable the development of 5G-ready, cost-efficient and demand-driven structures, as well as individual decentralized drives. Another topic is the real-time data exchange that allows the application of numerous predictive maintenance strategies, which will significantly increase the availability of fluid power systems and their elements and ensure their improved lifetime performance. We create an atmosphere for casual exchange by offering a vast frame and cultural program. This includes a get-together, a conference banquet, laboratory festivities and some physical activities such as jogging in Dresden’s old town.:Group A: Materials Group B: System design & integration Group C: Novel system solutions Group D: Additive manufacturing Group E: Components Group F: Intelligent control Group G: Fluids Group H | K: Pumps Group I | L: Mobile applications Group J: Fundamental

Elasto-kinematic characteristics of car suspensions with magneto-rheological bushings

The paper reports a feasibility study of car suspensions equipped with an innovative bushing composed by an elastomer having magneto-rheological characteristics in order to improve the performances in terms of handling and comfort. The analysis focuses on the effects produced by the variations in stiffness due to the magneto-rheological effect on the elastomeric material of the bushing. This magneto- rheological effect is designed to act on the performances of the vehicle particularly during the transients of the dynamic behavior. The performances can be achieved by acting on the characteristics of the suspension bushing on the car body. The desired suspension performances, in terms of camber or steering angle, can be obtained by controlling the characteristics of the magneto-rheological bushings. The diagrams of these characteristics, obtained through an Elasto-kinematic analysis, synthetically show the changes of performances due to the variations in the magnetic field produced by the current applied in the inside coil of the bushing. The feasibility analysis could be particularly considered for industrial application of high performance vehicles

Interdisciplinary Approach to Liquid Lubricant Technology

The proceedings of a conference of liquid lubricant technology are presented. The subjects discussed are: (1) requirements and functions of liquid lubricants, (2) mineral oils, (3) greases, (4) theory of rheology, (5) mechanics and thermodynamics in lubrication, (6) environmental capability of liquid lubricants, and (7) wear corrosion and erosion

Multibody dynamics 2015

This volume contains the full papers accepted for presentation at the ECCOMAS Thematic Conference on Multibody Dynamics 2015 held in the Barcelona School of Industrial Engineering, Universitat Politècnica de Catalunya, on June 29 - July 2, 2015. The ECCOMAS Thematic Conference on Multibody Dynamics is an international meeting held once every two years in a European country. Continuing the very successful series of past conferences that have been organized in Lisbon (2003), Madrid (2005), Milan (2007), Warsaw (2009), Brussels (2011) and Zagreb (2013); this edition will once again serve as a meeting point for the international researchers, scientists and experts from academia, research laboratories and industry working in the area of multibody dynamics. Applications are related to many fields of contemporary engineering, such as vehicle and railway systems, aeronautical and space vehicles, robotic manipulators, mechatronic and autonomous systems, smart structures, biomechanical systems and nanotechnologies. The topics of the conference include, but are not restricted to: Formulations and Numerical Methods, Efficient Methods and Real-Time Applications, Flexible Multibody Dynamics, Contact Dynamics and Constraints, Multiphysics and Coupled Problems, Control and Optimization, Software Development and Computer Technology, Aerospace and Maritime Applications, Biomechanics, Railroad Vehicle Dynamics, Road Vehicle Dynamics, Robotics, Benchmark Problems. The conference is organized by the Department of Mechanical Engineering of the Universitat Politècnica de Catalunya (UPC) in Barcelona. The organizers would like to thank the authors for submitting their contributions, the keynote lecturers for accepting the invitation and for the quality of their talks, the awards and scientific committees for their support to the organization of the conference, and finally the topic organizers for reviewing all extended abstracts and selecting the awards nominees.Postprint (published version

Volume 1 – Symposium: Tuesday, March 8

Group A: Digital Hydraulics Group B: Intelligent Control Group C: Valves Group D | G | K: Fundamentals Group E | H | L: Mobile Hydraulics Group F | I: Pumps Group M: Hydraulic Components:Group A: Digital Hydraulics Group B: Intelligent Control Group C: Valves Group D | G | K: Fundamentals Group E | H | L: Mobile Hydraulics Group F | I: Pumps Group M: Hydraulic Component