A Technique to compare ewmad2 scheme with different sample sizes

Basically the Exponentially Weighted Moving Average (EWMA) charts were introduced for monitoring the process mean in 1959 by Robert. It is much sensitive in detecting small shifts of mean than Shewhart charts. But lately it was felt that monitoring process mean was not enough in some cases. Then it was essential to introduce EWMA chart for monitoring sample variance and such a chart was introduced by Chen and Gan in 1993. These both EWMA charts can be used to monitor process mean and variance independently. But later it was identified monitoring mean and variance is a bivariate problem. In this series Exponentially Weighted Moving Average Distance square scheme (EWMAD2) was introduced with the claim that the control limits of the schemes are independent of sample size. In this research project the effect of sample size in EWMAD2 scheme is analyzed with the simulated samples with the different sample size and Average Run Lengths. In conclusion it is proved that EWMAD2 scheme is independent of sample size in determining the control limits

One-sided Downward Control Chart for Monitoring the Multivariate Coefficient of Variation with VSSI Strategy

In recent years, control charts monitoring the coefficient of variation (CV), denoted as the ratio of the variance to the mean, is attracting significant attention due to its ability to monitor processes in which the process mean and process variance are not independent of each other. However, very few studies have been done on charts to monitor downward process shifts, which is important since downward process shifts show process improvement. In view of the importance of today's competitive manufacturing environment, this paper proposes a one-sided chart to monitor the downward multivariate CV (MCV) with variable sample size and sampling interval (VSSI), i.e. the VSSID MCV chart. This paper monitors the MCV as most industrial processes simultaneously monitor at least two or more quality characteristics, while the VSSI feature is incorporated, as it is shown that this feature brings about a significant improvement of the chart. A Markov chain approach was adopted for designing a performance measure of the proposed chart. The numerical comparison revealed that the proposed chart outperformed existing MCV charts. The implementation of the VSSID MCV chart is illustrated with an example

Contributions to improve the power, efficiency and scope of control-chart methods : a thesis submitted in partial fulfilment of the requirements for the degree of Doctor of Philosophy in Statistics at Massey University, Albany, New Zealand

Listed in 2019 Dean's List of Exceptional ThesesDetection of outliers and other anomalies in multivariate datasets is a particularly difficult problem which spans across a range of systems, such as quality control in factories, microarrays or proteomic analyses, identification of features in image analysis, identifying unauthorized access in network traffic patterns, and detection of changes in ecosystems. Multivariate control charts (MCC) are popular and sophisticated statistical process control (SPC) methods for monitoring characteristics of interest and detecting changes in a multivariate process. These methods are divided into memory-less and memory-type charts which are used to monitor large and small-to-moderate shifts in the process, respectively. For example, the multivariate χ2 is a memory-less control chart that uses only the most current process information and disregards any previous observations; it is typically used where any shifts in the process mean are expected to be relatively large. To increase the sensitivity of the multivariate process control tool for the detection of small-to-moderate shifts in the process mean vector, different multivariate memory-type tools that use information from both the current and previous process observations have been proposed. These tools have proven very useful for multivariate independent normal or "nearly" normal distributed processes. Like most univariate control-chart methods, when the process parameters (i.e., the process mean vector or covariance parameters, or both) are unknown, then MCC methods are based on estimated parameters, and their implementation occurs in two phases. In Phase I (retrospective phase), a historical reference sample is studied to establish the characteristics of the in-control state and evaluate the stability of the process. Once the in-control reference sample has been deemed to be stable, the process parameters are estimated from Phase I, and control chart limits are obtained for use in Phase II. The Phase II aspect initiates ongoing regular monitoring of the process. If successive observed values obtained at the beginning of Phase II fall within specified desired in-control limits, the process is considered to be in control. In contrast, any observed values during Phase II which fall outside the specified control limits indicate that the process may be out of control, and remedial responses are then required. Although conventional MCC are well developed from a statistical point of view, they can be difficult to apply in modern, data-rich contexts. This serious drawback comes from the fact that classical MCC plotting statistics requires the inversion of the covariance matrix, which is typically assumed to be known. In practice, the covariance matrix is seldom known and often empirically estimated, using a sample covariance matrix from historical data. While the empirical estimate of the covariance matrix may be an unbiased and consistent estimator for a low-dimensional data matrix with an adequate prior sample size, it performs inconsistently in high-dimensional settings. In particular, the empirical estimate of the covariance matrix can lead to in ated false-alarm rates and decreased sensitivity of the chart to detect changes in the process. Also, the statistical properties of traditional MCC tools are accurate only if the assumption of multivariate normality is satisfied. However, in many cases, the underlying system is not multivariate normal, and as a result, the traditional charts can be adversely affected. The necessity of this assumption generally restricts the application of traditional control charts to monitoring industrial processes. Most MCC applications also typically focus on monitoring either the process mean vector or the process variability, and they require that the process mean vector be stable, and that the process variability be independent of the process mean. However, in many real-life processes, the process variability is dependent on the mean, and the mean is not necessarily constant. In such cases, it is more appropriate to monitor the coefficient of variation (CV). The univariate CV is the ratio of the standard deviation to the mean of a random variable. As a relative dispersion measure to the mean, it is useful for comparing the variability of populations having very different process means. More recently, MCC methods have been adapted for monitoring the multivariate coefficient of variation (CV). However, to date, studies of multivariate CV control charts have focused on power - the detection of out-of-control parameters in Phase II, while no study has investigated their in-control performance in Phase I. The Phase I data set can contain unusual observations, which are problematic as they can in uence the parameter estimates, resulting in Phase II control charts with reduced power. Relevant Phase I analysis will guide practitioners with the choice of appropriate multivariate CV estimation procedures when the Phase I data contain contaminated samples. In this thesis, we investigated the performance of the most widely adopted memory-type MCC methods: the multivariate cumulative sum (MCUSUM) and the multivariate exponentially weighted moving average (MEWMA) charts, for monitoring shifts in a process mean vector when the process parameters are unknown and estimated from Phase I (chapters 2 and 3). We demonstrate that using a shrinkage estimate of the covariance matrix improves the run-length performance of these methods, particularly when only a small Phase I sample size is available. In chapter 4, we investigate the Phase I performance of a variety of multivariate CV charts, considering both diffuse symmetric and localized CV disturbance scenarios, and using probability to signal (PTS) as a performance measure. We present a new memory-type control chart for monitoring the mean vector of a multivariate normally distributed process, namely, the multivariate homogeneously weighted moving average (MHWMA) control chart (chapter 5). We present the design procedure and compare the run length performance of the proposed MHWMA chart for the detection of small shifts in the process mean vector with a variety of other existing MCC methods. We also present a dissimilarity-based distribution-free control chart for monitoring changes in the centroid of a multivariate ecological community (chapter 6). The proposed chart may be used, for example, to discover when an impact may have occurred in a monitored ecosystem, and is based on a change-point method that does not require prior knowledge of the ecosystem's behaviour before the monitoring begins. A novel permutation procedure is employed to obtain the control-chart limits of the proposed charting test-statistic to obtain a suitable distance-based model of the target ecological community through time. Finally, we propose enhancements to some classical univariate control chart tools for monitoring small shifts in the process mean, for those scenarios where the process variable is observed along with a correlated auxiliary variable (chapters 7 through 9). We provide the design structure of the charts and examine their performance in terms of their run length properties. We compare the run length performance of the proposed charts with several existing charts for detecting a small shift in the process mean. We offer suggestions on the applications of the proposed charts (in chapters 7 and 8), for cases where the exact measurement of the process variable of interest or the auxiliary variable is diffcult or expensive to obtain, but where the rank ordering of its units can be obtained at a negligible cost. Thus, this thesis, in general, will aid practitioners in applying a wider variety of enhanced and novel control chart tools for more powerful and effcient monitoring of multivariate process. In particular, we develop and test alternative methods for estimating covariance matrices of some useful control-charts' tools (chapters 2 and 3), give recommendations on the choice of an appropriate multivariate CV chart in Phase I (chapter 4), present an efficient method for monitoring small shifts in the process mean vector (chapter 5), expand MCC analyses to cope with non-normally distributed datasets (chapter 6) and contribute to methods that allow efficient use of an auxiliary variable that is observed and correlated with the process variable of interest (chapters 7 through 9)

Developing Quality Control Charts for the Control Points of a Food Product

Monitoring the production process is a critical issue for improving the quality of product and for reducing the costs regarding external failures. Quality control charts are often used to visualize measurements on the process during the monitoring activities. This paper presents a case study based on the use of advanced charts, Cumulative Summation (CUSUM) and Estimated Weighted Moving Average (EWMA) charts, for visualizing the control points of a particular chicken product in fast-food industry. Furthermore, GM (1,1) and GM (1,1) Markov models were built to generate predictions to see the trends and future values to maintain a follow-up procedure for the fluctuations in the process performance. In this context, three control points are considered that are weight of the chicken wings, sterilizer temperature, and grid-pan temperature. The findings provide a significant feedback for the efficiency of the corresponding processes. Results show that the methodology selected to develop these charts has an important impact on creating an effective quality control process

A Multivariate Homogeneously Weighted Moving Average Control Chart

This paper presents a multivariate homogeneously weighted moving average (MHWMA) control chart for monitoring a process mean vector. The MHWMA control chart statistic gives a specific weight to the current observation, and the remaining weight is evenly distributed among the previous observations. We present the design procedure and compare the average run length (ARL) performance of the proposed chart with multivariate Chi-square, multivariate EWMA, and multivariate cumulative sum control charts. The ARL comparison indicates superior performance of the MHWMA chart over its competitors, particularly for the detection of small shifts in the process mean vector. Examples are also provided to show the application of the proposed chart. - 2013 IEEE.Scopu

On the Monitoring of Simple Linear Berkson Profiles

[[abstract]]We consider the quality of a process, which can be characterized by a simple linear Berkson profile. One existing approach for monitoring the simple linear profile and two new proposed schemes are studied for charting the simple linear Berkson profile. Simulation studies demonstrate the effectiveness and efficiency of one of the proposed monitoring schemes. In addition, a systematic diagnostic approach is provided to spot the change point location of the process and to identify the parameter of change in the profile. Finally, an example from semiconductor manufacturing is used to illustrate the implementation of the proposed monitoring scheme and diagnostic approach.[[incitationindex]]SCI[[booktype]]電子版[[booktype]]紙

Novel Mixed EWMA Dual-Crosier CUSUM Mean Charts without and with Auxiliary Information

The classical cumulative SUM (CUSUM) chart is commonly used to monitor a particular size of the mean shift. In many real processes, it is assumed that the shift level varies within a range, and the exact level of the shift size is mostly unknown. For detecting a range of shift size, the dual-CUSUM (DC) and dual-Crosier CUSUM (DCC) charts are used to provide better detection ability as compared to the CUSUM and Crosier CUSUM (CC) charts, respectively. This paper introduces a new mixed exponentially weighted moving average (EWMA)-DCC (EDCC) chart to monitor process mean. In addition, AIB-based EWMA-DC (EDC) and EDCC charts (namely, AIB-EDC and AIB-EDCC charts) are suggested to detect shifts in the process mean level. Monte Carlo simulations are used to compute the run length (RL) characteristics of the proposed charts. A detailed comparison of the proposed schemes with other competing charts is also provided. It turns out that the proposed chart provides better performance than the counterparts when detecting a range of mean shift sizes. A real-life application is also presented to illustrate the implementation of the existing and proposed charts. 2022 Muhammad Arslan et al.Scopu