Design, Characterization and Analysis of Component Level Electrostatic Discharge (ESD) Protection Solutions

Electrostatic Discharges (ESD) is a significant hazard to electronic components and systems. Based on a specific process technology, a given circuit application requires a customized ESD consideration that meets all the requirements such as the core circuit\u27s operating condition, maximum accepted leakage current, breakdown conditions for the process and overall device sizes. In every several years, there will be a new process technology becomes mature, and most of those new technology requires custom design of effective ESD protection solution. And usually the design window will shrinks due to the evolving of the technology becomes smaller and smaller. The ESD related failure is a major IC reliability concern and results in a loss of millions dollars each year in the semiconductor industry. To emulate the real word stress condition, several ESD stress models and test methods have been developed. The basic ESD models are Human Body model (HBM), Machine Mode (MM), and Charge Device Model (CDM). For the system-level ESD robustness, it is defined by different standards and specifications than component-level ESD requirements. International Electrotechnical Commission (IEC) 61000-4-2 has been used for the product and the Human Metal Model (HMM) has been used for the system at the wafer level. Increasingly stringent design specifications are forcing original equipment manufacturers (OEMs) to minimize the number of off-chip components. This is the case in emerging multifunction mobile, industrial, automotive and healthcare applications. It requires a high level of ESD robustness and the integrated circuit (IC) level, while finding ways to streamline the ESD characterization during early development cycle. To enable predicting the ESD performance of IC\u27s pins that are directly exposed to a system-level stress condition, a new the human metal model (HMM) test model has been introduced. In this work, a new testing methodology for product-level HMM characterization is introduced. This testing framework allows for consistently identifying ESD-induced failures in a product, substantially simplifying the testing process, and significantly reducing the product evaluation time during development cycle. It helps eliminates the potential inaccuracy provided by the conventional characterization methodology. For verification purposes, this method has been applied to detect the failures of two different products. Addition to the exploration of new characterization methodology that provides better accuracy, we also have looked into the protection devices itself. ICs for emerging high performance precision data acquisition and transceivers in industrial, automotive and wireless infrastructure applications require effective and ESD protection solutions. These circuits, with relatively high operating voltages at the Input/Output (I/O) pins, are increasingly being designed in low voltage Complementary Metal-Oxide-Semiconductor (CMOS) technologies to meet the requirements of low cost and large scale integration. A new dual-polarity SCR optimized for high bidirectional blocking voltages, high trigger current and low capacitance is realized in a sub 3-V, 180-nm CMOS process. This ESD device is designed for a specific application where the operating voltage at the I/O is larger than that of the core circuit. For instance, protecting high voltage swing I/Os in CMOS data acquisition system (DAS) applications. In this reference application, an array of thin film resistors voltage divider is directly connected to the interface pin, reducing the maximum voltage that is obtained at the core device input down to ± 1-5 V. Its ESD characteristics, including the trigger voltage and failure current, are compared against those of a typical CMOS-based SCR. Then, we have looked into the ESD protection designs into more advanced technology, the 28-nm CMOS. An ESD protection design builds on the multiple discharge-paths ESD cell concept and focuses the attention on the detailed design, optimization and realization of the in-situ ESD protection cell for IO pins with variable operation voltages. By introducing different device configurations fabricated in a 28-nm CMOS process, a greater flexibility in the design options and design trade-offs can be obtained in the proposed topology, thus achieving a higher integration and smaller cell size definition for multi-voltage compatibility interface ESD protection applications. This device is optimized for low capacitance and synthesized with the circuit IO components for in-situ ESD protection in communication interface applications developed in a 28-nm, high-k, and metal-gate CMOS technology. ESD devices have been used in different types of applications and also at different environment conditions, such as high temperature. At the last section of this research work, we have performed an investigation of several different ESD devices\u27 performance under various temperature conditions. And it has been shown that the variations of the device structure can results different ESD performance, and some devices can be used at the high temperature and some cannot. And this investigation also brings up a potential threat to the current ESD protection devices that they might be very vulnerable to the latch-up issue at the higher temperature range

High-Voltage Devices in Smart Power Technology

Tato práce se zabývá popisem základních vlastností LDMOS tranzistorů. V první části práce jsou rozebrány vlastnosti LDMOS tranzistorů, jejich základní parametry a techniky pro vylepšení parametrů těchto tranzistorů. V další části je rozebrána spolehlivost LDMOS tranzistorů, tato část popisuje bezpečnou pracovní oblast (SOA), injekci horkých nosičů (HCI) a negativní teplotní stabilitu (NBTI). Poslední teoretická část popisuje používané modely pro simulaci ESD událostí. Praktická část práce je zaměřena na simulaci základních parametrů PLDMOS a NLDMOS tranzistorů, porovnání simulovaných a změřených koncentračních profilů. Dále se práce zabývá simulacemi změny geometrických parametrů PLDMOS tranzistoru a vliv těchto změn na elektrické parametry. Poslední část práce tvoří TLP simulace, které zkoumají elektrické vlastnosti PLDMOS tranzistoru při použití jako ESD ochrana.This work describes fundamental characteristics of LDMOS transistors. In the first part of work are described properties of LDMOS transistors, the basic parameters and techniques to improve parameters of transistors. The next section discusses the reliability of LDMOS transistors. This section describes the safe operating area (SOA), hot carrier injection (HCI) and negative bias temperature instability (NBTI). The last theoretical section describes models used to simulate ESD events. The practical part is focused on simulation of the basic parameters PLDMOS and NLDMOS transistors and comparison of simulated and measured concentration profiles. Furthermore the thesis deals with simulation of the impact of changes in geometrical parameters of the PLDMOS transistor and the impact of these changes on the electrical parameters. The last part contains TLP simulations which examines electrical properties of PLDMOS transistor when is used as ESD protection.

Electrostatic Discharge

As we enter the nanoelectronics era, electrostatic discharge (ESD) phenomena is an important issue for everything from micro-electronics to nanostructures. This book provides insight into the operation and design of micro-gaps and nanogenerators with chapters on low capacitance ESD design in advanced technologies, electrical breakdown in micro-gaps, nanogenerators from ESD, and theoretical prediction and optimization of triboelectric nanogenerators. The information contained herein will prove useful for for engineers and scientists that have an interest in ESD physics and design

Design of Novel Devices and Circuits for Electrostatic Discharge Protection Applications in Advanced Semiconductor Technologies

Electrostatic Discharge (ESD), as a subset of Electrical Overstress (EOS), was reported to be in charge of more than 35% of failure in integrated circuits (ICs). Especially in the manufacturing process, the silicon wafer turns out to be a functional ICs after numerous physical, chemical and mechanical processes, each of which expose the sensitive and fragile ICs to ESD environment. In normal end-user applications, ESD from human and machine handling, surge and spike signals in the power supply, and wrong supplying signals, will probably cause severe damage to the ICs and even the whole systems. Generally, ESD protections are evaluated after wafer and even system fabrication, increasing the development period and cost if the protections cannot meet customer\u27s requirements. Therefore, it is important to design and customize robust and area-efficient ESD protections for the ICs at the early development stage. As the technologies generally scaling down, however, ESD protection clamps remain comparable area consumption in the recent years because they provide the discharging path for the ESD energy which rarely scales down. Diode is the most simple and effective device for ESD protection in ICs, but the usage is significantly limited by its low turn-on voltage. MOS devices can be triggered by a dynamic-triggered RC circuit for IOs operating at low voltage, while the one triggered by a static-triggered network, e.g., zener-resistor circuit or grounded-gate configuration, provides a high trigger voltage for high-voltage applications. However, the relatively low current discharging capability makes MOS devices as the secondary choice. Silicon-controlled rectifier (SCR) has become famous due to its high robustness and area efficiency, compared to diode and MOS. In this dissertation, a comprehensive design methodology for SCR based on simulation and measurement are presented for different advanced commercial technologies. Furthermore, an ESD clamp is designed and verified for the first time for the emerging GaN technology. For the SCR, no matter what modification is going to be made, the first concern when drawing the layout is to determine the layout geometrical style, finger width and finger number. This problem for diode and MOS device were studied in detail, so the same method was usually used in SCR. The research in this dissertation provides a closer look into the metal layout effect to the SCR, finding out the optimized robustness and minimized side-effect can be obtained by using specific layout geometry. Another concern about SCR is the relatively low turn-on speed when the IOs under protection is stressed by ESD pulses having very fast rising time, e.g., CDM and IEC 61000-4-2 pulses. On this occasion a large overshoot voltage is generated and cause damage to internal circuit component like gate oxides of MOS devices. The key determination of turn-on speed of SCR is physically investigated, followed by a novel design on SCR by directly connecting the Anode Gate and Cathode Gate to form internal trigger (DCSCR), with improved performance verified experimentally in this dissertation. The overshoot voltage and trigger voltage of the DCSCR will be significantly reduced, in return a better protection for internal circuit component is offered without scarifying neither area or robustness. Even though two SCR\u27s with single direction of ESD current path can be constructed in reverse parallel to form bidirectional protection to pins, stand-alone bidirectional SCR (BSCR) is always desirable for sake of smaller area. The inherent high trigger voltage of BSCR that only fit in high-voltage technologies is overcome by embedding a PMOS transistor as trigger element, making it highly suitable for low-voltage ESD protection applications. More than that, this modification simultaneously introduces benefits including high robustness and low overshoot voltage. For high voltage pins, however, it presents another story for ESD designs. The high operation voltages require that a high trigger voltage and high holding voltage, so as to reduce the false trigger and latch-up risk. For several capacitive pins, the displacement current induced by a large snapback will cause severe damage to internal circuits. A novel design on SCR is proposed to minimize the snapback with adjustable trigger and holding voltage. Thanks to the additional a PIN diode, the similar high robustness and stable thermal leakage performance to SCR is maintained. For academic purpose of ESD design, it is always difficult to obtain the complete process deck in TCAD simulation because those information are highly confidential to the companies. Another challenge of using TCAD is the difficulty of maintaining the accuracy of physics models and predicting the performance of the other structures. In this dissertation a TCAD-aid ESD design methodology is used to evaluate ESD performance before the silicon shuttle. GaN is a promising material for high-voltage high-power RF application compared to the GaAs. However, distinct from GaAs, the leaky problem of the schottky junction and the lack of choice of passive/active components in GaN technology limit the ESD protection design, which will be discussed in this dissertation. However, a promising ESD protection clamp is finally developed based on depletion-mode pHEMT with adjustable trigger voltage, reasonable leakage current and high robustness

Novel Computing Paradigms using Oscillators

This dissertation is concerned with new ways of using oscillators to perform computational tasks. Specifically, it introduces methods for building finite state machines (for general-purpose Boolean computation) as well as Ising machines (for solving combinatorial optimization problems) using coupled oscillator networks.But firstly, why oscillators? Why use them for computation?An important reason is simply that oscillators are fascinating. Coupled oscillator systems often display intriguing synchronization phenomena where spontaneous patterns arise. From the synchronous flashing of fireflies to Huygens' clocks ticking in unison, from the molecular mechanism of circadian rhythms to the phase patterns in oscillatory neural circuits, the observation and study of synchronization in coupled oscillators has a long and rich history. Engineers across many disciplines have also taken inspiration from these phenomena, e.g., to design high-performance radio frequency communication circuits and optical lasers. To be able to contribute to the study of coupled oscillators and leverage them in novel paradigms of computing is without question an interesting andfulfilling quest in and of itself.Moreover, as Moore's Law nears its limits, new computing paradigms that are different from mere conventional complementary metal–oxide–semiconductor (CMOS) scaling have become an important area of exploration. One broad direction aims to improve CMOS performance using device technology such as fin field-effect transistors (FinFET) and gate-all-around (GAA) FETs. Other new computing schemes are based on non-CMOS material and device technology, e.g., graphene, carbon nanotubes, memristive devices, optical devices, etc.. Another growing trend in both academia and industry is to build digital application-specific integrated circuits (ASIC) suitable for speeding up certain computational tasks, often leveraging the parallel nature of unconventional non-von Neumann architectures. These schemes seek to circumvent the limitations posed at the device level through innovations at the system/architecture level.Our work on oscillator-based computation represents a direction that is different from the above and features several points of novelty and attractiveness. Firstly, it makes meaningful use of nonlinear dynamical phenomena to tackle well-defined computational tasks that span analog and digital domains. It also differs from conventional computational systems at the fundamental logic encoding level, using timing/phase of oscillation as opposed to voltage levels to represent logic values. These differences bring about several advantages. The change of logic encoding scheme has several device- and system-level benefits related to noise immunity and interference resistance. The use of nonlinear oscillator dynamics allows our systems to address problems difficult for conventional digital computation. Furthermore, our schemes are amenable to realizations using almost all types of oscillators, allowing a wide variety of devices from multiple physical domains to serve as the substrate for computing. This ability to leverage emerging multiphysics devices need not put off the realization of our ideas far into the future. Instead, implementations using well-established circuit technology are already both practical and attractive.This work also differs from all past work on oscillator-based computing, which mostly focuses on specialized image preprocessing tasks, such as edge detection, image segmentation and pattern recognition. Perhaps its most unique feature is that our systems use transitions between analog and digital modes of operation --- unlike other existing schemes that simply couple oscillators and let their phases settle to a continuum of values, we use a special type of injection locking to make each oscillator settle to one of the several well-defined multistable phase-locked states, which we use to encode logic values for computation. Our schemes of oscillator-based Boolean and Ising computation are built upon this digitization of phase; they expand the scope of oscillator-based computing significantly.Our ideas are built on years of past research in the modelling, simulation and analysis of oscillators. While there is a considerable amount of literature (arguably since Christiaan Huygens wrote about his observation of synchronized pendulum clocks in the 17th century) analyzing the synchronization phenomenon from different perspectives at different levels, we have been able to further develop the theory of injection locking, connecting the dots to find a path of analysis that starts from the low-level differential equations of individual oscillators and arrives at phase-based models and energy landscapes of coupled oscillator systems. This theoretical scaffolding is able not only to explain the operation of oscillator-based systems, but also to serve as the basis for simulation and design tools. Building on this, we explore the practical design of our proposed systems, demonstrate working prototypes, as well as develop the techniques, tools and methodologies essential for the process

Advances in Solid State Circuit Technologies

This book brings together contributions from experts in the fields to describe the current status of important topics in solid-state circuit technologies. It consists of 20 chapters which are grouped under the following categories: general information, circuits and devices, materials, and characterization techniques. These chapters have been written by renowned experts in the respective fields making this book valuable to the integrated circuits and materials science communities. It is intended for a diverse readership including electrical engineers and material scientists in the industry and academic institutions. Readers will be able to familiarize themselves with the latest technologies in the various fields

Modeling of reverse current effects in trench-based smart power technologies

The increase in complexity in todays automotive products is driven by the trend to implement new features in the area of safety, comfort and entertainment. This significantly raises the safety requirements of new ICs and the identification of possible sources of failures gains in priority. One of these failure sources is the injection of parasitic currents into the common substrate of a chip. This does not only occur during exceptions in the operation of the IC but also affects applications which require switching of inductive loads. The difficulty to handle substrate current injection originates from its nonlocality as it potentially influences the entire IC. In this thesis a point-to-point modeling scheme for Spice-based circuit simulation is proposed. It addresses parasitic coupling effects caused by minority carrier injection into the substrate of a deep-trench based BCD technology. Since minority carriers can diffuse over large distances in the common substrate and disturb circuits in their normal operation, a quantitative approach is necessary to address this parasitic effect early during design. An equivalent circuit based on the chip's design is extracted and the coupling effect between the perturbing devices and the susceptible nodes is represented by Verilog-AMS models. These models represent the three main components in the coupling path which are the forward biased diode at the perturbing device, the reverse biased diode at the susceptible node, and the intermediary common substrate of the chip. An automated layout extraction framework identifies the injectors of the minority carriers and the sensitive devices. Additionally, it determines the relevant parameters for the models. The curve fitting functions of the models are derived from calibrated TCAD simulations which are based on the measurement results of two dedicated test chips. The test chips were specifically designed to provide detailed analysis capabilities of this parasitic coupling effect. This led to a design which contains several different injector nodes and a large number of susceptible nodes spread over the entire area of the chip. Additionally, the chip incorporates the most commonly used layout-based guard structures to obtain an in-depth insight on their efficiency in recent BCD technologies. Based on the results obtained by measurements of the test chips the underlying physics of the coupling effect are discussed in detail. Minority carrier injection in the substrate is not much different to the operating principle of a bipolar transistor and the differences and similarities between them are presented. This forms the basis of the model development and explains how the equations of the Verilog-AMS models were derived. Finally, the entire simulation flow is evaluated and the simulation results are compared to measurements of the chip