Mechatronic design, experimental setup, and control architecture design of a novel 4 DoF parallel manipulator

"This is an Author's Accepted Manuscript of an article published in [include the complete citation information for the final versíon of the article as published in the Mechanics Based Design of Structures and Machines 2018 [copyright Taylor & Francis], available online at: https://www.tandfonline.com/doi/10.1080/15397734.2017.1355249."[EN] Although parallel manipulators started with the introduction of architectures with six degrees of freedom, a vast number of applications require less than six degrees of freedom. Consequently, scholars have proposed architectures with three and four degrees of freedom, but relatively few four degrees of freedom parallel manipulators have become prototypes, especially of the two rotation and two translation motion types. In this article, we explain the mechatronics design, prototype, and control architecture design of a four degrees of freedom parallel manipulators with two rotation and two translation motions. We chose to design a four degrees of freedom manipulator based on the motion needed to complete the tasks of lower limb rehabilitation. To the author's best knowledge, parallel manipulators between three and six degrees of freedom for rehabilitation of lower limb have not been proposed to date. The developed architecture enhances the three minimum degrees of freedom required by adding a four degrees of freedom, which allows combinations of normal or tangential efforts in the joints, or torque acting on the knee. We put forward the inverse and forward displacement equations, describe the prototype, perform the experimental setup, and develop the hardware and control architecture. The tracking accuracy experiments from the proposed controller show that the manipulator can accomplish the required application.The authors wish to thank the Plan Nacional de I + D, Comision Interministerial de Ciencia y Tecnologia (FEDER-CICYT) for the partial funding of this study under project DPI2013-44227-R. We also want to thank the Fondo Nacional de Ciencia, Tecnologia e Innovacion (FONACIT-Venezuela) for its financial support under the project No. 2013002165.Vallés Miquel, M.; Araujo-Gómez, P.; Mata Amela, V.; Valera Fernández, Á.; Díaz-Rodríguez, M.; Page Del Pozo, AF.; Farhat, N. (2018). Mechatronic design, experimental setup, and control architecture design of a novel 4 DoF parallel manipulator. Mechanics Based Design of Structures and Machines. 46(4):425-439. https://doi.org/10.1080/15397734.2017.1355249S425439464Araujo-Gómez, P., Díaz-Rodriguez, M., Mata, V., Valera, A., & Page, A. (2016). Design of a 3-UPS-RPU Parallel Robot for Knee Diagnosis and Rehabilitation. 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Dynamics of the Orthoglide parallel robot

Recursive matrix relations for kinematics and dynamics of the Orthoglide parallel robot having three concurrent prismatic actuators are established in this paper. These are arranged according to the Cartesian coordinate system with fixed orientation, which means that the actuating directions are normal to each other. Three identical legs connecting to the moving platform are located on three planes being perpendicular to each other too. Knowing the position and the translation motion of the platform, we develop the inverse kinematics problem and determine the position, velocity and acceleration of each element of the robot. Further, the principle of virtual work is used in the inverse dynamic problem. Some matrix equations offer iterative expressions and graphs for the input forces and the powers of the three actuators

A hyper-redundant manipulator

“Hyper-redundant” manipulators have a very large number of actuatable degrees of freedom. The benefits of hyper-redundant robots include the ability to avoid obstacles, increased robustness with respect to mechanical failure, and the ability to perform new forms of robot locomotion and grasping. The authors examine hyper-redundant manipulator design criteria and the physical implementation of one particular design: a variable geometry truss

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

A New 3-DoF Planar Parallel Manipulator with Unlimited Rotation Capability

International audienceMost of three-degree-of-freedom (3-DoF) planar parallel manipulators encountered today have a common disadvantage that is their low rotational capability. However, for many industrial applications, by example in automated assembly systems, cutting machines, simulators, or micro-motion manipulators, a high rotation capability is needed. To overcome such a difficulty, this paper focuses its attention on the proposal of a new 3-DoF planar parallel manipulator capable of high rotational capability. Firstly, structure and mobility of the suggested manipulator are discussed. Then the forward and inverse kinematic problems are analyzed, as well as it is disclosed its singular configurations. The shaking force and shaking moment balancing are also considered. The proposed design concept is illustrated by a driven demonstrator which is a first model of the suggested manipulator

Cartesian Parallel Manipulator Modeling, Control and Simulation

Ayssam Elkady, Galal Elkobrosy, Sarwat Hanna, and Tarek Sobh's book chapter on robotic parallel manipulators

Novel Design and Analysis of Parallel Robotic Mechanisms

A parallel manipulator has several limbs that connect and actuate an end effector from the base. The design of parallel manipulators usually follows the process of prescribed task, design evaluation, and optimization. This dissertation focuses on interference-free designs of dynamically balanced manipulators and deployable manipulators of various degrees of freedom (DOFs). 1) Dynamic balancing is an approach to reduce shaking loads in motion by including balancing components. The shaking loads could cause noise and vibration. The balancing components may cause link interference and take more actuation energy. The 2-DOF (2-RR)R or 3-DOF (2-RR)R planar manipulator, and 3-DOF 3-RRS spatial manipulator are designed interference-free and with structural adaptive features. The structural adaptions and motion planning are discussed for energy minimization. A balanced 3-DOF (2-RR)R and a balanced 3-DOF 3-RRS could be combined for balanced 6-DOF motion. 2) Deployable feature in design allows a structure to be folded. The research in deployable parallel structures of non-configurable platform is rare. This feature is demanded, for example the outdoor solar tracking stand has non-configurable platform and may need to lie-flat on floor at stormy weathers to protect the structure. The 3-DOF 3-PRS and 3-DOF 3-RPS are re-designed to have deployable feature. The 6-DOF 3-[(2-RR)UU] and 5-DOF PRPU/2-[(2-RR)UU] are designed for deployable feature in higher DOFs. Several novel methods are developed for rapid workspace evaluation, link interference detection and stiffness evaluation. The above robotic manipulators could be grouped as a robotic system that operates in a green way and works harmoniously with nature

On the design of multi-platform parallel mechanisms

Parallel mechanisms have been examined in more and more detail over the past two decades. Parallel mechanisms are essentially the same design layout, a base, multiple legs/limbs, and a moving platform with a single end-effector to allow the mechanism to complete its desired function. Recently, several research groups have begun looking into multiple-platform parallel mechanisms and/or multiple end-effectors for parallel mechanisms. The reason for the research in this new form of parallel mechanism stems from multiple sources, such as applications that would require multiple handling points being accessed simultaneously, a more controlled gripper motion by having the jaws of the gripper being attached at different platforms, or to increasing the workload of the mechanism. The aim of the thesis is to modify the design process of parallel mechanisms so that it will support the development of a new parallel mechanism with multiple platforms capable of moving relative to each other in at least 1-DOF and to analyse the improvements made on the traditional single platform mechanism through a comparison of the power requirements for each mechanism. Throughout the thesis, a modified approach to the type synthesis of a parallel mechanism with multiple moving platforms is proposed and used to create several case study mechanisms. Additionally, this thesis presents a new series of methods for determining the workspace, inverse kinematic and dynamic models, and the integration of these systems into the design of a control system. All methods are vetted through case studies where they are judged based on the results gained from existing published data. Lastly, the concepts in this thesis are combined to produce a physical multi-platform parallel mechanism case study with the process being developed at each stage. Finally, a series of proposed topics of future research are listed along with the limitations and contributions of this work