Review of Machine Learning Approaches In Fault Diagnosis applied to IoT System

International audienceWith increasing complex systems, low production costs, and changing technologies, for this reason, the automatic fault diagnosis using artificial intelligence (AI) techniques is more in more applied. In addition, with the emergence of the use of reconfigurable systems, AI can assist in self-maintenance of complex systems. The purpose of this article is to summarize the diagnosis research of systems using AI approaches and examine their application particularly in the field of diagnosis of complex systems. It covers articles published from 2002 to 2018 using Machine Learning tools for fault diagnosis in industrial systems

A fault diagnosis framework for centrifugal pumps by scalogram-based imaging and deep learning.

Centrifugal pumps are the most vital part of any process industry. A fault in centrifugal pump can affect imperative industrial processes. To ensure reliable operation of the centrifugal pump, this paper proposes a novel automated health state diagnosis framework for centrifugal pump that combines a signal to time-frequency imaging technique and an Adaptive Deep Convolution Neural Network model (ADCNN). First, the vibration signals corresponding to different health conditions of the centrifugal pump are acquired. Vibration signals obtained from the centrifugal pump carry a great deal of information and generally, statistical features are extracted from the vibration signals to retain meaningful fault information. However, these features are either insensitive to weak incipient faults or unsuitable for tracking severe faults, thus, decreasing the fault classification accuracy. To tackle this problem, a signal to time-frequency imaging technique is applied to the pump vibration signals. For this purpose, Continuous Wavelet Transform (CWT) is applied to decompose the vibration signals over different time-frequency scales and extract the pump fault information in both the time and frequency domains. The CWT scales form two-dimensional time-frequency images commonly referred to as scalograms. The CWT scalograms are then converted into grayscale images (SGI). Over the past few decades, CNN models have been established as an effective practice to process images for classification and pattern recognition. Consequently, the extracted CWTSGIs are finally provided as inputs to the proposed ADCNN architecture to achieve feature extraction and classification for centrifugal pump faults. The performance of the proposed diagnostic framework (CWTSGI + ADCNN) is validated with a vibration dataset collected from a testbed specifically designed for centrifugal pump diagnosis. The experimental results suggest that the proposed technique based on CWTSGI and ADCNN outperformed existing methods with an average performance improvement of 4.7 - 15.6%

Explainable fault prediction using learning fuzzy cognitive maps

IoT sensors capture different aspects of the environment and generate high throughput data streams. Besides capturing these data streams and reporting the monitoring information, there is significant potential for adopting deep learning to identify valuable insights for predictive preventive maintenance. One specific class of applications involves using Long Short-Term Memory Networks (LSTMs) to predict faults happening in the near future. However, despite their remarkable performance, LSTMs can be very opaque. This paper deals with this issue by applying Learning Fuzzy Cognitive Maps (LFCMs) for developing simplified auxiliary models that can provide greater transparency. An LSTM model for predicting faults of industrial bearings based on readings from vibration sensors is developed to evaluate the idea. An LFCM is then used to imitate the performance of the baseline LSTM model. Through static and dynamic analyses, we demonstrate that LFCM can highlight (i) which members in a sequence of readings contribute to the prediction result and (ii) which values could be controlled to prevent possible faults. Moreover, we compare LFCM with state-of-the-art methods reported in the literature, including decision trees and SHAP values. The experiments show that LFCM offers some advantages over these methods. Moreover, LFCM, by conducting a what-if analysis, could provide more information about the black-box model. To the best of our knowledge, this is the first time LFCMs have been used to simplify a deep learning model to offer greater explainability

Modern Fault Diagnosis in Power Systems Based on 5G Networks

The future power system will be dynamic, requiring Intelligent control, reliable protection, and fast communication. Modern concepts in power systems, such as smart grids, involve bidirectional power flow and two-way communication. Conventional protection schemes and fault diagnosis methods are unsuitable for future power systems. This study proposes a modern fault diagnosis that integrates 5G's reliable communication and AI. 5G's URLLC, mMTC, and edge computing can bring significant advantages to the applications of power systems. In this study, a concept of intelligent fault diagnosis is proposed, which utilizes a 5G network and AI. This work is divided into two main sections. The first section develops an ML-based power system protection model in MATLAB, and the second section deals with Simulating a 5G communication network is OMNeT ++. ML algorithm developed for power system protection achieved fault detection with an accuracy of 99% and isolated faults within 7ms. The standalone 5G network without an edge computing server achieved a round trip network latency of 20 ms

Machine Learning in Manufacturing towards Industry 4.0: From ‘For Now’ to ‘Four-Know’

While attracting increasing research attention in science and technology, Machine Learning (ML) is playing a critical role in the digitalization of manufacturing operations towards Industry 4.0. Recently, ML has been applied in several fields of production engineering to solve a variety of tasks with different levels of complexity and performance. However, in spite of the enormous number of ML use cases, there is no guidance or standard for developing ML solutions from ideation to deployment. This paper aims to address this problem by proposing an ML application roadmap for the manufacturing industry based on the state-of-the-art published research on the topic. First, this paper presents two dimensions for formulating ML tasks, namely, ’Four-Know’ (Know-what, Know-why, Know-when, Know-how) and ’Four-Level’ (Product, Process, Machine, System). These are used to analyze ML development trends in manufacturing. Then, the paper provides an implementation pipeline starting from the very early stages of ML solution development and summarizes the available ML methods, including supervised learning methods, semi-supervised methods, unsupervised methods, and reinforcement methods, along with their typical applications. Finally, the paper discusses the current challenges during ML applications and provides an outline of possible directions for future developments

A Literature Review of Fault Diagnosis Based on Ensemble Learning

The accuracy of fault diagnosis is an important indicator to ensure the reliability of key equipment systems. Ensemble learning integrates different weak learning methods to obtain stronger learning and has achieved remarkable results in the field of fault diagnosis. This paper reviews the recent research on ensemble learning from both technical and field application perspectives. The paper summarizes 87 journals in recent web of science and other academic resources, with a total of 209 papers. It summarizes 78 different ensemble learning based fault diagnosis methods, involving 18 public datasets and more than 20 different equipment systems. In detail, the paper summarizes the accuracy rates, fault classification types, fault datasets, used data signals, learners (traditional machine learning or deep learning-based learners), ensemble learning methods (bagging, boosting, stacking and other ensemble models) of these fault diagnosis models. The paper uses accuracy of fault diagnosis as the main evaluation metrics supplemented by generalization and imbalanced data processing ability to evaluate the performance of those ensemble learning methods. The discussion and evaluation of these methods lead to valuable research references in identifying and developing appropriate intelligent fault diagnosis models for various equipment. This paper also discusses and explores the technical challenges, lessons learned from the review and future development directions in the field of ensemble learning based fault diagnosis and intelligent maintenance

Mantenimiento Predictivo: Historia, una guía de implementación y enfoques actuales

Debido al aumento del número de sensores utilizados en las plantas de producción, la posibilidad de obtener datos de estas ha incrementado considerablemente. Esto conlleva la posibilidad de detectar fallos antes de que estos ocurran y futuras paradas que afecten a las plantas de producción. Las tecnologías de mantenimiento predictivo permiten predecir eventos futuros, convirtiéndolas en herramientas para afrontar los retos que surjan en los mercados competitivos. Esta tesis está dividida en cinco partes. La primera, describe el mantenimiento a lo largo de la historia, mientras que la segunda está enfocada en el mantenimiento predictivo. El tercer punto es una guía de implementación de un programa de mantenimiento predictivo para cualquier organización interesada en el tema. Finalmente, las dos últimas partes hacen referencia a los enfoques más comunes en inteligencia artificial donde se explican técnicas importantes como “Artificial Neural Networks” y “Machine Learning”, describiendo algunos ejemplos donde fueron usadas para realizar mantenimiento predictivo.Departamento de Organización de Empresas y Comercialización e Investigación de MercadosHochschule Albstadt-SigmaringenGrado en Ingeniería en Organización Industria

Advanced Fault Diagnosis and Health Monitoring Techniques for Complex Engineering Systems

Over the last few decades, the field of fault diagnostics and structural health management has been experiencing rapid developments. The reliability, availability, and safety of engineering systems can be significantly improved by implementing multifaceted strategies of in situ diagnostics and prognostics. With the development of intelligence algorithms, smart sensors, and advanced data collection and modeling techniques, this challenging research area has been receiving ever-increasing attention in both fundamental research and engineering applications. This has been strongly supported by the extensive applications ranging from aerospace, automotive, transport, manufacturing, and processing industries to defense and infrastructure industries