Cyclic scheduling of perishable products in parallel machine with release dates, due dates and deadlines

This paper deals with a realistic cyclic scheduling problem in the food industry environment in which parallel machines are considered to process perishable jobs with given release dates, due dates and deadlines. Jobs are subject to post-production shelf life limitation and must be delivered to retailers during the corresponding time window bounded by due dates and deadlines. Both early and tardy jobs are penalized by partial weighted earliness/tardiness functions and the overall problem is to provide a cyclic schedule of minimum cost. A mixed integer programming model is proposed and a heuristic solution beside an iterated greedy algorithm is developed to generate good and feasible solutions for the problem. The proposed MIP, heuristic and iterated greedy produce a series of solutions covering a wide range of cases from slow optimal solutions to quick and approximated schedules.Ruben Ruiz is partially supported by the Spanish Ministry of Economy and Competitiveness, under the project "RESULT - Realistic Extended Scheduling Using Light Techniques" with reference DPI2012-36243-C02-01 co-financed by the European Union and FEDER funds and by the Universitat Politecnica de Valencia, for the project MRPIV with reference PAID/2012/202.Shirvani, N.; Ruiz García, R.; Shadrokh, S. (2014). Cyclic scheduling of perishable products in parallel machine with release dates, due dates and deadlines. International Journal of Production Economics. 156:1-12. https://doi.org/10.1016/j.ijpe.2014.04.013S11215

Exact and Heuristic Algorithms for the Job Shop Scheduling Problem with Earliness and Tardiness Over a Common Due Date

Scheduling has turned out to be a fundamental activity for both production and service organizations. As competitive markets emerge, Just-In-Time (JIT) production has obtained more importance as a way of rapidly responding to continuously changing market forces. Due to their realistic assumptions, job shop production environments have gained much research effort among scheduling researchers. This research develops exact and heuristic methods and algorithms to solve the job shop scheduling problem when the objective is to minimize both earliness and tardiness costs over a common due date. The objective function of minimizing earliness and tardiness costs captures the essence of the JIT approach in job shops. A dynamic programming procedure is developed to solve smaller instances of the problem, and a Multi-Agent Systems approach is developed and implemented to solve the problem for larger instances since this problem is known to be NP-Hard in a strong sense. A combinational auction-based approach using a Mixed-Integer Linear Programming (MILP) model to construct and evaluate the bids is proposed. The results showed that the proposed combinational auction-based algorithm is able to find optimal solutions for problems that are balanced in processing times across machines. A price discrimination process is successfully implemented to deal with unbalanced problems. The exact and heuristic procedures developed in this research are the first steps to create a structured approach to handle this problem and as a result, a set of benchmark problems will be available to the scheduling research community

Flow shop scheduling with earliness, tardiness and intermediate inventory holding costs

We consider the problem of scheduling customer orders in a flow shop with the objective of minimizing the sum of tardiness, earliness (finished goods inventory holding) and intermediate (work-in-process) inventory holding costs. We formulate this problem as an integer program, and based on approximate solutions to two di erent, but closely related, Dantzig-Wolfe reformulations, we develop heuristics to minimize the total cost. We exploit the duality between Dantzig-Wolfe reformulation and Lagrangian relaxation to enhance our heuristics. This combined approach enables us to develop two di erent lower bounds on the optimal integer solution, together with intuitive approaches for obtaining near-optimal feasible integer solutions. To the best of our knowledge, this is the first paper that applies column generation to a scheduling problem with di erent types of strongly NP-hard pricing problems which are solved heuristically. The computational study demonstrates that our algorithms have a significant speed advantage over alternate methods, yield good lower bounds, and generate near-optimal feasible integer solutions for problem instances with many machines and a realistically large number of jobs

Variable Neighborhood Search for Parallel Machines Scheduling Problem with Step Deteriorating Jobs

In many real scheduling environments, a job processed later needs longer time than the same job when it starts earlier. This phenomenon is known as scheduling with deteriorating jobs to many industrial applications. In this paper, we study a scheduling problem of minimizing the total completion time on identical parallel machines where the processing time of a job is a step function of its starting time and a deteriorating date that is individual to all jobs. Firstly, a mixed integer programming model is presented for the problem. And then, a modified weight-combination search algorithm and a variable neighborhood search are employed to yield optimal or near-optimal schedule. To evaluate the performance of the proposed algorithms, computational experiments are performed on randomly generated test instances. Finally, computational results show that the proposed approaches obtain near-optimal solutions in a reasonable computational time even for large-sized problems

Shop scheduling with availability constraints

Scheduling Theory studies planning and timetabling of various industrial and human activities and, therefore, is of constant scientific interest. Being a branch of Operational Research, Theory of Scheduling mostly deals with problems of practical interest which can be easily (from a mathematical point of view) solved by full enumeration and at the same time usually require enormous time to be solved optimally. Therefore, one attempts to develop algorithms for finding optimal or near optimal solutions of the problems under consideration in reasonable time. If the output of an algorithm is not always an optimal solution then the worst-case analysis of this algorithm is undertaken in order to estimate either a relative error or an absolute error that holds for any given instance of the problem. Scheduling problems which are usually considered in the literature assume that the processing facilities are constantly available throughout the planning period. However, in practice, the processing facility, e.g. a machine, a labour, etc. can become non-available due to various reasons, e.g. breakdowns, lunch breaks, holidays, maintenance work, etc. All these facts stimulate research in the area of scheduling with non-availability constraints. This branch of Scheduling Theory has recently received a lot of attention and a considerable number of research papers have been published. This thesis is fully dedicated to scheduling with non-availability constraints under various assumptions on the structure of the processing system and on the types of non-availability intervals

Algorithms for Scheduling Problems

This edited book presents new results in the area of algorithm development for different types of scheduling problems. In eleven chapters, algorithms for single machine problems, flow-shop and job-shop scheduling problems (including their hybrid (flexible) variants), the resource-constrained project scheduling problem, scheduling problems in complex manufacturing systems and supply chains, and workflow scheduling problems are given. The chapters address such subjects as insertion heuristics for energy-efficient scheduling, the re-scheduling of train traffic in real time, control algorithms for short-term scheduling in manufacturing systems, bi-objective optimization of tortilla production, scheduling problems with uncertain (interval) processing times, workflow scheduling for digital signal processor (DSP) clusters, and many more

Production and inventory control in complex production systems using approximate dynamic programming.

Production systems focus not only on providing enough product to supply the market, but also on delivering the right product at the right price, while lowering the cost during the production process. The dynamics and uncertainties of modern production systems and the requirements of fast response often make its design and operation very complex. Thus, analytical models, such as those involving the use of dynamic programming, may fail to generate an optimal control policy for modern production systems. Modern production systems are often in possession of the features that allow them to produce various types of product through multiple working stations interacting with each other. The production process is usually divided into several stages, thus a number of intermediate components (WIP) are made to stock and wait to be handled by the next production stage. In particular, development of an efficient production and inventory control policy for such production systems is difficult, since the uncertain demand, system dynamics and large changeover times at the work stations cause significant problems. Also, due to the large state and action space, the controlling problems of modern production systems often suffer from the curse of dimensionality

Reactive scheduling in cellular manufacturing systems

Ankara : Department of Industrial Engineering and Institute of Engineering and Science, Bilkent Univ., 1993.Thesis (Master's) -- Bilkent University, 1993.Includes bibliographical references leaves 104-108A real-time scheduling problem, specifically rescheduling under machine breakdowns, is considered in this thesis. A heuristic approach is developed for a manufacturing cell with a modified flow shop structure. The strategy reschedules part of the initial schedule to match up with the preschedule at some point. In contrast to other studies, the objective is to create a new schedule that is consistent with the other production planning decisions like material flow and purchasing by utilizing the time critical decision making concept. In the proposed heuristic approach, a new rescheduling strategy is developed and different match-up points are defined for each machine in order to maximize the flexibility during rescheduling. It is compared with alternative reactive scheduling methods in an experimental design and significance of some factors are tested by analysis of variance tests.Görgülü, ElifM.S

Lookahead scheduling in a real-time context: Models, algorithms, and analysis

Our research considers job scheduling, a special type of resource assignment problem. For example, at a cross-docking facility trucks must be assigned to doors where they will be unloaded. The cargo on each truck has various destinations within the facility, and the unloading time for a truck is dependent on the distance from the assigned door to these destinations. The goal is to assign the trucks to doors while minimizing the amount of time to unload all trucks.;We study scheduling algorithms for problems like the cross-docking example that are different from traditional algorithms in two ways. First, we utilize real-time, where the algorithm executes at the same time as when the jobs are handled. Because the time used by the algorithm to make decisions cannot be used to complete a job, these decisions must be made quickly Second, our algorithms utilize lookahead, or partial knowledge of jobs that will arrive in the future.;The three goals of this research were to demonstrate that lookahead algorithms can be implemented effectively in a real-time context, to measure the amount of improvement gained by utilizing lookahead, and to explore the conditions in which lookahead is beneficial.;We present a model suitable for representing problems that include lookahead in a real-time context. Using this model, we develop lookahead algorithms for two important job scheduling systems and argue that these algorithms make decisions efficiently. We then study the performance of lookahead algorithms using mathematical analysis and simulation.;Our results provide a detailed picture of the behavior of lookahead algorithms in a real-time context. Our analytical study shows that lookahead algorithms produce schedules that are significantly better than those without lookahead. We also found that utilizing Lookahead-1, or knowledge of the next arriving job, produces substantial improvement while requiring the least effort to design. When more lookahead information is used, the solutions are better, but the amount of improvement is not significantly larger than a Lookahead-1 algorithm. Further, algorithms utilizing more lookahead are more complex to design, implement, and analyze. We conclude that Lookahead-1 algorithms are the best balance between improvement and design effort