Software for integrated manufacturing systems, part 2

Part 1 presented an overview of the unified approach to manufacturing software. The specific characteristics of the approach that allow it to realize the goals of reduced cost, increased reliability and increased flexibility are considered. Why the blending of a components view, distributed languages, generics and formal models is important, why each individual part of this approach is essential, and why each component will typically have each of these parts are examined. An example of a specification for a real material handling system is presented using the approach and compared with the standard interface specification given by the manufacturer. Use of the component in a distributed manufacturing system is then compared with use of the traditional specification with a more traditional approach to designing the system. An overview is also provided of the underlying mechanisms used for implementing distributed manufacturing systems using the unified software/hardware component approach

A framework for distributed manufacturing applications

The new organisational structures used in world wide manufacturing systems require the development of distributed applications, which present solutions to their requirements. The work research in the distributed manufacturing control leads to emergent paradigms, such as Holonic Manufacturing Systems (HMS) and Bionic Manufacturing Systems (BMS), which translates the concepts from social organisations and biological systems to the manufacturing world. This paper present a Framework for the development of distributed manufacturing applications, based in an agent-based architecture, which implements some Holonic and Bionic Manufacturing Systems concepts

A Product Life Cycle Ontology for Additive Manufacturing

The manufacturing industry is evolving rapidly, becoming more complex, more interconnected, and more geographically distributed. Competitive pressure and diversity of consumer demand are driving manufacturing companies to rely more and more on improved knowledge management practices. As a result, multiple software systems are being created to support the integration of data across the product life cycle. Unfortunately, these systems manifest a low degree of interoperability, and this creates problems, for instance when different enterprises or different branches of an enterprise interact. Common ontologies (consensus-based controlled vocabularies) have proved themselves in various domains as a valuable tool for solving such problems. In this paper, we present a consensus-based Additive Manufacturing Ontology (AMO) and illustrate its application in promoting re-usability in the field of dentistry product manufacturing

Development of a novel 3D simulation modelling system for distributed manufacturing

This paper describes a novel 3D simulation modelling system for supporting our distributed machine design and control paradigm with respect to simulating and emulating machine behaviour on the Internet. The system has been designed and implemented using Java2D and Java3D. An easy assembly concept of drag-and-drop assembly has been realised and implemented by the introduction of new connection features (unified interface assembly features) between two assembly components (modules). The system comprises a hierarchical geometric modeller, a behavioural editor, and two assemblers. During modelling, designers can combine basic modelling primitives with general extrusions and integrate CAD geometric models into simulation models. Each simulation component (module) model can be visualised and animated in VRML browsers. It is reusable. This makes machine design re-configurable and flexible. A case study example is given to support our conclusions

Cloud manufacturing – scheduling as a service for sheet metal manufacturing

Cloud manufacturing refers to a new concept of using centralized cloud computing for manufacturing information systems to support distributed and dynamic collaborative manufacturing environment. The core of cloud manufacturing is to provide service to geographically distributed manufacturers centralized services. This paper introduces a cloud based production scheduling system for sheet metal manufacturing and discusses the requirements of scheduling as a service. A genetic algorithm based scheduling application has been developed to serve distributed manufacturing lines in form of cloud manufacturing. The characteristics of the prototype system are described and performance estimates are tested.fi=vertaisarvioitu|en=peerReviewed

Optimization of Gaussian Random Fields

Many engineering systems are subject to spatially distributed uncertainty, i.e. uncertainty that can be modeled as a random field. Altering the mean or covariance of this uncertainty will in general change the statistical distribution of the system outputs. We present an approach for computing the sensitivity of the statistics of system outputs with respect to the parameters describing the mean and covariance of the distributed uncertainty. This sensitivity information is then incorporated into a gradient-based optimizer to optimize the structure of the distributed uncertainty to achieve desired output statistics. This framework is applied to perform variance optimization for a model problem and to optimize the manufacturing tolerances of a gas turbine compressor blade

Distributed design of product oriented manufacturing systems

Manufacturing leanness and agility are requirements of today’s manufacturing systems. Leanness call for a best fit of the manufacturing systems to products, therefore requiring product oriented manufacturing systems (POMS). Manufacturing agility can be achieved through easy systems reconfiguration to fit changing manufacturing requirements, which may mean dynamically configuring POMS. For this a suitable design system is required. Due to complexity of this design, and to the need for using suitable design methods, which may not be available locally, distributed sources of design services can be used. This paper presents and describes a prototype of a Distributed Design system for POMS based on a POMS design methodology and distributed suppliers of design services

Design and development of a hybrid control system for flexible manufacturing : a thesis presented in partial fulfilment of the requirements for the degree of Master of Technology in Manufacturing and Industrial Technology at Massey University

Irregular Pagination MisnumberedFlexible Manufacturing Systems (FMS) appeared upon the manufacturing scene in the early 1970s, installations presently number in the thousands. However, many current installations in fact lack flexibility, do not operate in real-time and are prohibitively expensive. Therefore there are obvious benefits to be gained from making improvements to existing flexible manufacturing systems. Research conducted for this thesis focused on two major areas. The implementation of the FMS control system on a SCADA package and the development of an auction based scheduling system. This entailed the development of a hybrid control model composed of three distinct layers; factory, cell and intelligent entity. Key portions of both the factory and cell controllers were then implemented so as to create a minimal system. This has been completed to the point where the auction algorithm has been implemented and tested in an appropriate framework. In achieving the goals mentioned above a number of novel design concepts have been utilised. There are two which are most important, these are the use of low cost modules for the construction of a flexible co-operative manufacturing system, and the ability of this system to operate in a physically distributed area via a Local Area Network. Meaning it is inherently adaptable and resistant to failure. These novel design concepts were ingrained throughout the entire three layered control model. It is felt that this research has succeeded in demonstrating the possibility of implementing a FMS control system on a low cost SCADA package using low cost software and computing elements. The ability of the distributed, auction-based approach to operate successfully within this system, has also been demonstrated through simulation