35,853 research outputs found

    Evaluation of process causes and influences of residual stress on gear distortion

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    In the automotive industry, heat treatment of components is implicitly related to distortion. This phenomenon is particularly obvious in the case of gears because of their typical and precise geometry. Even if distortion can be anticipated to an extent by experience, it remains complex to comprehend. This paper presents an approach to estimate the distortion based on the idea of a distortion potential taking into account not only geometry but also the manufacturing process history. Then the idea is developed through simulation and experiments including annealing to understand the impact of residual stress on gear distortion in an industrial case study

    Application of multireflection grazing incidence method for stress measurements in polished Al–Mg alloy and CrN coating

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    Multi-reflection grazing incidence geometry, referred to as MGIXD, characterized by a small and constant incidence angle, was applied to measure low surface stresses in very thin layers of Al–Mg alloy and CrN coating. These two materials were selected in order to deal with the low and high levels of residual stress, respectively. The influence of different mechanical treatments on residual stresses was studied for Al–Mg samples. It was found that both rolling and mechanical polishing influence the distribution and amplitude of residual stress in surface layers. In the case of CrN coating, a very high compressive stress was generated during the deposition process. The stress distributions determined by the MGIXD method is in good agreement with the classic sin2 technique results for all studied samples. In performing stress measurements for a powder sample, it was found that the application of the Göbel mirror in the incident beam strongly reduces statistical and misalignment errors. Additionally, the root mean square values of the third order lattice strain within diffracting grains were determined

    Phase Equilibrium and Optimization Tools: Application for Enhanced Structured Lipids for Foods

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    Solid-liquid phase equilibrium modeling of triacylglycerols mixtures is essential for lipids design. Considering the α polymorphism and liquid phase as ideal, the Margules 2-suffix excess Gibbs energy model with predictive binary parameter correlations describes the non ideal β and β’ solid polymorphs. Solving by direct optimization of the Gibbs free energy enables to predict from a bulk mixture composition the phases composition at a given temperature and thus the SFC curve, the melting profile and the Differential Scanning Calorimetry (DSC) curve that are related to end-user lipid properties. Phase diagram, SFC and DSC curve experimental data are qualitatively and quantitatively well predicted for the binary mixture 1,3-dipalmitoyl-2-oleoyl-sn-glycerol (POP) and 1,2,3-tripalmitoyl-sn-glycerol (PPP), the ternary mixture 1,3-dimyristoyl-2-palmitoyl-sn-glycerol (MPM), 1,2-distearoyl-3-oleoyl-sn-glycerol (SSO) and 1,2,3-trioleoyl-sn-glycerol (OOO), for palm oil and cocoa butter. Then, addition to palm oil of Medium-Long-Medium type structured lipids is evaluated, using caprylic acid as medium chain and long chain fatty acids (EPA-eicosapentaenoic acid, DHA-docosahexaenoic acid, γ-linolenic-octadecatrienoic acid and AA-arachidonic acid), as sn-2 substitutes. EPA, DHA and AA increase the melting range on both the fusion and crystallization side. γ-linolenic shifts the melting range upwards. This predictive tool is useful for the pre-screening of lipids matching desired properties set a priori

    Automated computation of materials properties

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    Materials informatics offers a promising pathway towards rational materials design, replacing the current trial-and-error approach and accelerating the development of new functional materials. Through the use of sophisticated data analysis techniques, underlying property trends can be identified, facilitating the formulation of new design rules. Such methods require large sets of consistently generated, programmatically accessible materials data. Computational materials design frameworks using standardized parameter sets are the ideal tools for producing such data. This work reviews the state-of-the-art in computational materials design, with a focus on these automated ab-initio\textit{ab-initio} frameworks. Features such as structural prototyping and automated error correction that enable rapid generation of large datasets are discussed, and the way in which integrated workflows can simplify the calculation of complex properties, such as thermal conductivity and mechanical stability, is demonstrated. The organization of large datasets composed of ab-initio\textit{ab-initio} calculations, and the tools that render them programmatically accessible for use in statistical learning applications, are also described. Finally, recent advances in leveraging existing data to predict novel functional materials, such as entropy stabilized ceramics, bulk metallic glasses, thermoelectrics, superalloys, and magnets, are surveyed.Comment: 25 pages, 7 figures, chapter in a boo

    Evolution of microstructure and impact-strength energy in thermally and thermomechanically aged 15-5 PH

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    Due to its outstanding mechanical resistance and resistance to corrosion, alloy 15-5 PH can be beneficially used for manufacturing aerospace structural parts. Following exposure to intermediate temperature, from300◦–400 ◦C, the alloy embrittles through the decomposition of the martensite into iron-rich and chromium-rich domains.Depending on the ageing time, these domains are either interconnected or unconnected with each other. The embrittlement results in a drastic drop of the impact strength-energy and an increase of the ductile-to-brittle transition temperature. The initial microstructure and mechanical properties can be recovered through a re-homogenization of the distribution of chromium and iron atoms in the material in the case where the decomposition of the matrix is not too pronounced. The application of a stress higher than 60 per cent of the yield strength further enhances the ageing kinetics in the case where the combined effect of temperature and time results in the spinodal decomposition of the martensite

    Social security distortions onto the labor market: estimates for Colombia

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    This paper identifies and quantifies three distortions caused by the existing social security and social assistance systems in Colombia. These distortions refer to the discrepancy between the cost of formal social security for the employer and the worker's valuation of the received service (social distortion): the differences in social security benefits received by salaried and self-employed formal workers (occupational distortion); and the discrepancy caused by the cost in employing a formal instead of an informal worker (informal distortion). Based on recently collected information concerning Colombian workers'willingness to pay for several packages of social security benefits, the study calculates that social distortions range from 2 to 27 percent of the workers'labor earnings; the occupational distortion amounts to 50 percent of formal salaried workers'earnings; and the informal distortions represent between 45 and 56 percent of formal workers'labor income. Results indicate that valuations of the contributive and noncontributive protection systems play a key role in explaining these distortions. In addition, the Colombian social protection system thereby places a hefty tax on the formal worker (and employer) while transferring resources to the informal worker, but these distortions are not sufficient to revert differentials in earnings among formal and informal workers.Health Monitoring&Evaluation,Labor Markets,Labor Policies,Labor Standards,Population Policies

    Remote Cell Growth Sensing Using Self-Sustained Bio-Oscillations

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    A smart sensor system for cell culture real-time supervision is proposed, allowing for a significant reduction in human effort applied to this type of assay. The approach converts the cell culture under test into a suitable “biological” oscillator. The system enables the remote acquisition and management of the “biological” oscillation signals through a secure web interface. The indirectly observed biological properties are cell growth and cell number, which are straightforwardly related to the measured bio-oscillation signal parameters, i.e., frequency and amplitude. The sensor extracts the information without complex circuitry for acquisition and measurement, taking advantage of the microcontroller features. A discrete prototype for sensing and remote monitoring is presented along with the experimental results obtained from the performed measurements, achieving the expected performance and outcomes
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