Increasing the Automation Level of Serial Robotic Manipulators with Optimal Design and Collision-free Path Control

The current hydraulic robotic manipulator mechanisms for heavy-duty machines are a mature technology, and their kinematics has been developed with a focus on the human operator maneuvering a hydraulically controlled system without numerical control input. As the trend in heavy-duty manipulators is increased automation, computer control systems are increasingly being widely used, and the requirements for robotic manipulator kinematics are different. Computer control enables a different kind of robotic manipulator kinematics, which is not optimum for direct control by a human operator, because the joint motions related to the different trajectories are not native for the human mind. Numerically controlled robotic manipulators can accept kinematics that is more efficient at doing the job expected by the customer.To increase the autonomous level of robotic manipulator, the optimal structure is not enough, but it is a part of the solution toward a fully autonomous manipulator. The control system of the manipulator is the main part of computer-controlled manipulators. A collision avoidance system plays an important role in the field of autonomous robotics. Without collision avoidance functionality, it is quite obvious that only very simple movements and tasks can be carried out automatically. With more complicated movement and manipulators, some kind of collision avoidance system is required. An unknown or changing environment increases the need for an intelligent collision avoidance system that can find a collision-free path in a dynamic environment.This thesis deals with these fundamental challenges by optimizing the serial manipulator structure for the desired task and proposing a collision avoidance control system. The basic requirement in the design of such a robotic manipulator is to make sure that all the desired task points can be achieved without singularities. These properties are difficult to achieve with the general shape and type of robotic manipulators. In this research work, a task-based kinematic synthesis approach with the proper optimization method ensures that the desired requirements can be fulfilled.To enable autonomous task execution for robotic manipulators, the control systems must have a collision avoidance system that can prevent different kinds of collisions. These collisions include self-collisions, collisions with other manipulators, collisions with obstacles, and collisions with the environment. Furthermore, there can be multiple simultaneous possible collisions that need to prevented, and the collision system must be able to handle all these collisions in real-time. In this research work, a real-time collision avoidance control approach is proposed to handle these issues. Overall, both topics, covered in this thesis, are believed to be key elements for increasing the automation of serial robotic manipulators

Singularity avoidance of a six degree of freedom three dimensional redundant planar manipulator

AbstractThis paper focuses on the improvement of singularity avoidance of three dimensional planar redundant manipulators by increasing its degrees of freedom without increasing the number of motors controlling the manipulator. Consequently, the method to build a three dimensional planar manipulator with six-degrees of freedom using three motors instead of six is discussed in detail. A comparison of the manipulability index values for the proposed manipulator is made with the manipulability index values of PUMA arm to demonstrate the effectiveness of using the proposed manipulator for singularity avoidance

NEO: A Novel Expeditious Optimisation Algorithm for Reactive Motion Control of Manipulators

We present NEO, a fast and purely reactive motion controller for manipulators which can avoid static and dynamic obstacles while moving to the desired end-effector pose. Additionally, our controller maximises the manipulability of the robot during the trajectory, while avoiding joint position and velocity limits. NEO is wrapped into a strictly convex quadratic programme which, when considering obstacles, joint limits, and manipulability on a 7 degree-of-freedom robot, is generally solved in a few ms. While NEO is not intended to replace state-of-the-art motion planners, our experiments show that it is a viable alternative for scenes with moderate complexity while also being capable of reactive control. For more complex scenes, NEO is better suited as a reactive local controller, in conjunction with a global motion planner. We compare NEO to motion planners on a standard benchmark in simulation and additionally illustrate and verify its operation on a physical robot in a dynamic environment. We provide an open-source library which implements our controller.Comment: IEEE Robotics and Automation Letters (RA-L). Preprint Version. Accepted January, 2021. The code and videos can be found at https://jhavl.github.io/neo

Modeling, Control, and Motion Analysis of a Class of Extensible Continuum Manipulators

In this dissertation, the development of a kinematic model, a configuration-space controller, a master-slave teleoperation controller, along with the analysis of the self-motion properties for redundant, extensible, continuous backbone (continuum) ``trunk and tentacle\u27 manipulators are detailed. Unlike conventional rigid-link robots, continuum manipulators are robots that can bend at any point along their backbone, resulting in new and unique modeling and control issues. Taken together, these chapters represent one of the first efforts towards devising model-based controllers of such robots, as well as characterizing their self-motion in its simplest form. Chapter 2 describes the development of a convenient set of generalized, spatial forward kinematics for extensible continuum manipulators based on the robot\u27s measurable variables. This development, takes advantage of the standard constant curvature assumption made for such manipulators and is simpler and more intuitive than the existing kinematic derivations which utilize a pseudo-rigid link manipulator. In Chapter 3, a new control strategy for continuum robots is presented. Control of this emerging new class of robots has proved difficult due to the inherent complexity of their dynamics. Using a recently established full Lagrangian dynamic model, a new nonlinear model-based control strategy (sliding-mode control) for continuum robots is introduced. Simulation results are illustrated using the dynamic model of a three-section, six Degree-of-Freedom, planar continuum robot and an experiment was conducted on the OctArm 9 Degree-of-Freedom continuum manipulator. In both the simulation and experiment, the results of the sliding-mode controller were found to be significantly better than a standard inverse-dynamics PD controller. In Chapter 4, the nature of continuum manipulator self-motion is studied. While use of the redundant continuum manipulator self-motion property (configuration changes which leave the end-effector location fixed) has been proposed, the nature of their null-spaces has not previously been explored. The manipulator related resolved-motion rate inverse kinematics which are based on the forward kinematics described in Chapter 2, are used. Based on these derivations, the self-motion of a 2-section, extensible redundant continuum manipulator in planar and spatial situations (generalizable to n-sections) is analyzed. The existence of a single self-motion manifold underlying the structures is proven, and simple self-motion cases spanning the null-space are introduced. The results of this analysis allow for a better understanding of general continuum robot self-motions and relate their underlying structure to real world examples and applications. The results are supported by experimental validation of the self-motion properties on the 9 Degree-of-Freedom OctArm continuum manipulator. In Chapter 5, teleoperation control of a kinematically redundant, continuum slave robot by a non-redundant, rigid-link master system is described. This problem is novel because the self-motion of the redundant robot can be utilized to achieve secondary control objectives while allowing the user to only control the tip of the slave system. To that end, feedback linearizing controllers are proposed for both the master and slave systems, whose effectiveness is demonstrated using numerical simulations and experimental results (using the 9 Degree-of-Freedom OctArm continuum manipulator as the slave system) for trajectory tracking as well as singularity avoidance subtask

Grasp plannind under task-specific contact constraints

Several aspects have to be addressed before realizing the dream of a robotic hand-arm system with human-like capabilities, ranging from the consolidation of a proper mechatronic design, to the development of precise, lightweight sensors and actuators, to the efficient planning and control of the articular forces and motions required for interaction with the environment. This thesis provides solution algorithms for a main problem within the latter aspect, known as the {\em grasp planning} problem: Given a robotic system formed by a multifinger hand attached to an arm, and an object to be grasped, both with a known geometry and location in 3-space, determine how the hand-arm system should be moved without colliding with itself or with the environment, in order to firmly grasp the object in a suitable way. Central to our algorithms is the explicit consideration of a given set of hand-object contact constraints to be satisfied in the final grasp configuration, imposed by the particular manipulation task to be performed with the object. This is a distinguishing feature from other grasp planning algorithms given in the literature, where a means of ensuring precise hand-object contact locations in the resulting grasp is usually not provided. These conventional algorithms are fast, and nicely suited for planning grasps for pick-an-place operations with the object, but not for planning grasps required for a specific manipulation of the object, like those necessary for holding a pen, a pair of scissors, or a jeweler's screwdriver, for instance, when writing, cutting a paper, or turning a screw, respectively. To be able to generate such highly-selective grasps, we assume that a number of surface regions on the hand are to be placed in contact with a number of corresponding regions on the object, and enforce the fulfilment of such constraints on the obtained solutions from the very beginning, in addition to the usual constraints of grasp restrainability, manipulability and collision avoidance. The proposed algorithms can be applied to robotic hands of arbitrary structure, possibly considering compliance in the joints and the contacts if desired, and they can accommodate general patch-patch contact constraints, instead of more restrictive contact types occasionally considered in the literature. It is worth noting, also, that while common force-closure or manipulability indices are used to asses the quality of grasps, no particular assumption is made on the mathematical properties of the quality index to be used, so that any quality criterion can be accommodated in principle. The algorithms have been tested and validated on numerous situations involving real mechanical hands and typical objects, and find applications in classical or emerging contexts like service robotics, telemedicine, space exploration, prosthetics, manipulation in hazardous environments, or human-robot interaction in general

Developing Intuitive, Closed-Loop, Teleoperative Control of Continuum Robotic Systems

This thesis presents a series of related new results in the area of continuum robot teleoperation and control. A new nonlinear control strategy for the teleoperation of extensible continuum robots is described. Previous attempts at controlling continuum robots have proven difficult due to the complexity of their system dynamics. Taking advantage of a previously developed dynamic model for a three-section, planar, continuum manipulator, we present an adaptation control-inspired law. Simulation and experimental results of a teleoperation scheme between a master device and an extensible continuum slave manipulator using the new controller are presented. Two novel user interface approaches to the teleoperation of continuum robots are also presented. In the first, mappings from a six Degree-of-Freedom (DoF) rigid-link robotic arm to a nine degree-of-freedom continuum robot are synthesized, analyzed, and implemented, focusing on their potential for creating an intuitive operational interface. Tests were conducted across a range of planar and spatial tasks, using fifteen participant operators. The results demonstrate the feasibility of the approach, and suggest that it can be effective independent of the prior robotics, gaming, or teleoperative experience of the operator. In the second teleoperation approach, a novel nine degree-of-freedom input device for the teleoperation of extensible continuum robots is introduced. As opposed to previous works limited by kinematically dissimilar master devices or restricted degrees-of-freedom, the device is capable of achieving configurations identical to a three section continuum robot, and simplifying the control of such manipulators. The thesis discusses the design of the control device and its construction. The implementation of the new master device is discussed and the effectiveness of the system is reported

Industrial Robotics

This book covers a wide range of topics relating to advanced industrial robotics, sensors and automation technologies. Although being highly technical and complex in nature, the papers presented in this book represent some of the latest cutting edge technologies and advancements in industrial robotics technology. This book covers topics such as networking, properties of manipulators, forward and inverse robot arm kinematics, motion path-planning, machine vision and many other practical topics too numerous to list here. The authors and editor of this book wish to inspire people, especially young ones, to get involved with robotic and mechatronic engineering technology and to develop new and exciting practical applications, perhaps using the ideas and concepts presented herein

A global approach to kinematic path planning to robots with holonomic and nonholonomic constraints

Robots in applications may be subject to holonomic or nonholonomic constraints. Examples of holonomic constraints include a manipulator constrained through the contact with the environment, e.g., inserting a part, turning a crank, etc., and multiple manipulators constrained through a common payload. Examples of nonholonomic constraints include no-slip constraints on mobile robot wheels, local normal rotation constraints for soft finger and rolling contacts in grasping, and conservation of angular momentum of in-orbit space robots. The above examples all involve equality constraints; in applications, there are usually additional inequality constraints such as robot joint limits, self collision and environment collision avoidance constraints, steering angle constraints in mobile robots, etc. The problem of finding a kinematically feasible path that satisfies a given set of holonomic and nonholonomic constraints, of both equality and inequality types is addressed. The path planning problem is first posed as a finite time nonlinear control problem. This problem is subsequently transformed to a static root finding problem in an augmented space which can then be iteratively solved. The algorithm has shown promising results in planning feasible paths for redundant arms satisfying Cartesian path following and goal endpoint specifications, and mobile vehicles with multiple trailers. In contrast to local approaches, this algorithm is less prone to problems such as singularities and local minima

Control algorithm implementation for a redundant degree of freedom manipulator

This project's purpose is to develop and implement control algorithms for a kinematically redundant robotic manipulator. The manipulator is being developed concurrently by Odetics Inc., under internal research and development funding. This SBIR contract supports algorithm conception, development, and simulation, as well as software implementation and integration with the manipulator hardware. The Odetics Dexterous Manipulator is a lightweight, high strength, modular manipulator being developed for space and commercial applications. It has seven fully active degrees of freedom, is electrically powered, and is fully operational in 1 G. The manipulator consists of five self-contained modules. These modules join via simple quick-disconnect couplings and self-mating connectors which allow rapid assembly/disassembly for reconfiguration, transport, or servicing. Each joint incorporates a unique drive train design which provides zero backlash operation, is insensitive to wear, and is single fault tolerant to motor or servo amplifier failure. The sensing system is also designed to be single fault tolerant. Although the initial prototype is not space qualified, the design is well-suited to meeting space qualification requirements. The control algorithm design approach is to develop a hierarchical system with well defined access and interfaces at each level. The high level endpoint/configuration control algorithm transforms manipulator endpoint position/orientation commands to joint angle commands, providing task space motion. At the same time, the kinematic redundancy is resolved by controlling the configuration (pose) of the manipulator, using several different optimizing criteria. The center level of the hierarchy servos the joints to their commanded trajectories using both linear feedback and model-based nonlinear control techniques. The lowest control level uses sensed joint torque to close torque servo loops, with the goal of improving the manipulator dynamic behavior. The control algorithms are subjected to a dynamic simulation before implementation