Control system design for twisted and coiled polymer actuators

東京電機大学201

A cooling system for s.m.a. (shape memory alloy)based on the use of peltier cells

The aim of this thesis has been the study and the implementation of an innovative cooling system for S.M.A. (Shape Memory Alloy) material by using a Peltier cell. This system has demonstrated a consistent cooling time reduction during the application and so that the solution adopted has confirmed that it can be used for a better operability of the S.M.A. material during the cooling phase. After an accurate selection of possible cooling system to be adopted on these materials the better choice in terms of efficiency and energy consumption reduction has converged on Peltier cell design development. In this context for our research three investigation have been conducted. The first one has concerned an analytic investigation in order to understand the phenomenology and the terms involved during the heat exchange. After this study a numerical investigation through a Finite Element approach by commercial software has been carried out. Also an experimental investigation has been conducted, at the CIRA Smart Structure Laboratory, in order to verify the results obtained by the numerical prediction. The set-up with the Peltier cell used as heater and cooler of the S.M.A. has confirmed the soundness of the solution adopted. Finally, a correlation between numerical and experimental results have been presented demonstrating the validity of the obtained results through the developed investigations. This system, composed of Peltier cell has confirmed also an energy consumption reduction because the cell has been used for heating and cooling phase without additional system as resistive system (Joule effect). This project shall be also industrial involvement in a new cost cut down point of vie

Design optimisation of shape memory alloy linear actuator applications

Shape memory alloy (SMA) actuators have drawn much attention and interest in recent decades due to their unique properties; and, are expected to be increasingly integrated within commercial automotive applications. Key advantages of SMA actuators include: potentially simplified construction, whereby the SMA can act as both sensor and actuator simultaneously; compatibility with Joule heating and convective ambient cooling; and, potential mass advantages over competing actuation technologies. These attributes potentially allow for the development of simpler, more reliable and cost effective actuation systems with significant reduction in mechanical complexity and size. SMA is readily available in commercial quantities and exhibits high wear resistance and durability, which make it an ideal candidate for application in automotive grade applications. Despite these identified advantages, SMA actuators are subject to a series of technical challenges associated with:  - Relatively small strain (displacement or stroke)  - Achievable frequency (actuation speed)  - Controllability (and stability)  - Positional accuracy  - Energy efficiency These technical challenges contribute to a relatively low success rate of commercial SMA actuator applications; and, provide motivation for this program to generate relevant research outcomes that enhance the commercialisation of SMA actuators. An extensive literature review of over 500 journal and patent documents was conducted to provide a clear roadmap for the commercial imperatives for SMA design. The formulated research methodology identifies milestones required for achieving the research objectives, which were addressed as research themes. Based on this literature review, the following research themes were identified:  - Design methods to resolve SMA actuator limitations  - Development of simple and practical numerical models for SMA actuator response  - Data for SMA linear actuator design Specific research contributions within these themes are presented within the thesis, with the objective of enhancing the commercial application of shape memory alloy (SMA) linear actuators, and include:  - A comprehensive analysis of SMAs: history, commercial applications, strength and limitations, design challenges and         opportunities.  - A novel investigation of transient heat transfer scenarios for cylindrical systems associated with their crossover and critical radii.  - Development of novel latent heat models for analytical and numerical applications, and proposal of readily applied activation and deactivation charts compatible with the requirements of SMA actuator designers.  - A novel investigation of the morphological effects of SMA-pulley systems (i.e. pulley diameter, SMA and lagging diameter) on structural and functional fatigue

Seismic response control of structures using novel adaptive passive and semi-active variable stiffness and negative stiffness devices

Current seismic design practice promotes inelastic response in order to reduce the design forces. By allowing the structure to yield while increasing the ductility of the structure, the global forces can be kept within the limited bounds dictated by the yield strength. However, during severe earthquakes, the structures undergo significant inelastic deformations leading to stiffness and strength degradation, increased interstory drifts, and damage with residual drift. The research presented in this thesis has three components that seek to address these challenges. To prevent the inelastic effects observed in yielding systems, a new concept “apparent weakening” is proposed and verified through shake table studies in this thesis. “Apparent weakening” is introduced in the structural system using a complementary “adaptive negative stiffness device” (NSD) that mimics "yielding” of the global system thus attracting it away from the main structural system. Unlike the concept of weakening and damping, where the main structural system strength is reduced, the new system does not alter the original structural system, but produces effects compatible with an early yielding. Response reduction using NSD is achieved in a two step sequence. First the NSD, which is capable of exhibiting nonlinear elastic stiffness, is developed based on the properties of the structure. This NSD is added to the structure resulting in reduction of the stiffness of the structure and NSD assembly or “apparent weakening”-thereby resulting in the reduction of the base shear of the assembly. Then a passive damper, designed for the assembly to reduce the displacements that are caused due to the “apparent weakening”, is added to the structure-thereby reducing the base shear, acceleration and displacement in a two step process. The primary focus of this thesis is to analyze and experimentally verify the response reduction attributes of NSD in (a) elastic structural systems (b) yielding systems and (3) multistory structures. Experimental studies on 1:3 scale three-story frame structure have confirmed that consistent reductions in displacements, accelerations and base shear can be achieved in an elastic structure and bilinear inelastic structure by adding the NSD and viscous fluid damper. It has also been demonstrated that the stiffening in NSD will prevent the structure from collapsing. Analogous to the inelastic design, the acceleration and base shear and deformation of the structure and NSD assembly can be reduced by more than 20% for moderate ground motions and the collapse of structure can be prevented for severe ground motions. Simulation studies have been carried on an inelastic multistoried shear building to demonstrate the effectiveness of placing NSDs and dampers at multiple locations along the height of the building; referred to as “distributed isolation”. The results reported in this study have demonstrated that by placing a NSD in a particular story the superstructure above that story can be isolated from the effects of ground motion. Since the NSDs in the bottom floors will undergo large deformations, a generalized scheme to incorporate NSDs with different force deformation behavior in each storey is proposed. The properties of NSD are varied to minimize the localized inter-story deformation and distribute it evenly along the height of the building. Additionally, two semi-active approaches have also been proposed to improve the performance of NSD in yielding structures and also adapt to varying structure properties in real time. The second component of this thesis deals with development of a novel device to control the response of structural system using adaptive length pendulum smart tuned mass damper (ALP-STMD). A mechanism to achieve the variable pendulum length is developed using shape memory alloy wire actuator. ALP-STMD acts as a vibration absorber and since the length is tuned to match the instantaneous frequency, using a STFT algorithm, all the vibrations pertaining to the dominant frequency are absorbed. ALP-STMD is capable of absorbing all the energy pertaining to the tuned-frequency of the system; the performance is experimentally verified for forced vibration (stationary and non-stationary) and free vibration. The third component of this thesis covers the development of an adaptive control algorithm to compensate hysteresis in hysteretic systems. Hysteretic system with variable stiffness hysteresis is represented as a quasi-linear parameter varying (LPV) system and a gain scheduled controller is designed for the quasi-LPV system using linear matrix inequalities approach. Designed controller is scheduled based on two parameters: linear time-varying stiffness (slow varying parameter) and the stiffness of friction hysteresis (fast varying parameter). The effectiveness of the proposed controller is demonstrated through numerical studies by comparing the proposed controller with fixed robust H∞ controller. Superior tracking performance of the LPV-GS over the robust H∞ controller in different displacement ranges and various stiffness switching cases is clearly evident from the results presented in this thesis. The LPV-GS controller is capable of adapting to the parameter changes and is effective over the entire range of parameter variations

Bio-Inspired Soft Artificial Muscles for Robotic and Healthcare Applications

Soft robotics and soft artificial muscles have emerged as prolific research areas and have gained substantial traction over the last two decades. There is a large paradigm shift of research interests in soft artificial muscles for robotic and medical applications due to their soft, flexible and compliant characteristics compared to rigid actuators. Soft artificial muscles provide safe human-machine interaction, thus promoting their implementation in medical fields such as wearable assistive devices, haptic devices, soft surgical instruments and cardiac compression devices. Depending on the structure and material composition, soft artificial muscles can be controlled with various excitation sources, including electricity, magnetic fields, temperature and pressure. Pressure-driven artificial muscles are among the most popular soft actuators due to their fast response, high exertion force and energy efficiency. Although significant progress has been made, challenges remain for a new type of artificial muscle that is easy to manufacture, flexible, multifunctional and has a high length-to-diameter ratio. Inspired by human muscles, this thesis proposes a soft, scalable, flexible, multifunctional, responsive, and high aspect ratio hydraulic filament artificial muscle (HFAM) for robotic and medical applications. The HFAM consists of a silicone tube inserted inside a coil spring, which expands longitudinally when receiving positive hydraulic pressure. This simple fabrication method enables low-cost and mass production of a wide range of product sizes and materials. This thesis investigates the characteristics of the proposed HFAM and two implementations, as a wearable soft robotic glove to aid in grasping objects, and as a smart surgical suture for perforation closure. Multiple HFAMs are also combined by twisting and braiding techniques to enhance their performance. In addition, smart textiles are created from HFAMs using traditional knitting and weaving techniques for shape-programmable structures, shape-morphing soft robots and smart compression devices for massage therapy. Finally, a proof-of-concept robotic cardiac compression device is developed by arranging HFAMs in a special configuration to assist in heart failure treatment. Overall this fundamental work contributes to the development of soft artificial muscle technologies and paves the way for future comprehensive studies to develop HFAMs for specific medical and robotic requirements

Design of a shape memory alloy actuator for soft wearable robots

Soft robotics represents a paradigm shift in the design of conventional robots; while the latter are designed as monolithic structures, made of rigid materials and normally composed of several stiff joints, the design of soft robots is based on the use of deformable materials such as polymers, fluids or gels, resulting in a biomimetic design that replicates the behavior of organic tissues. The introduction of this design philosophy into the field of wearable robots has transformed them from rigid and cumbersome devices into something we could call exo-suits or exo-musculatures: motorized, lightweight and comfortable clothing-like devices. If one thinks of the ideal soft wearable robot (exoskeleton) as a piece of clothing in which the actuation system is fully integrated into its fabrics, we consider that that existing technologies currently used in the design of these devices do not fully satisfy this premise. Ultimately, these actuation systems are based on conventional technologies such as DC motors or pneumatic actuators, which due to their volume and weight, prevent a seamless integration into the structure of the soft exoskeleton. The aim of this thesis is, therefore, to design of an actuator that represents an alternative to the technologies currently used in the field of soft wearable robotics, after having determined the need for an actuator for soft exoskeletons that is compact, flexible and lightweight, while also being able to produce the force required to move the limbs of a human user. Since conventional actuation technologies do not allow the design of an actuator with the required characteristics, the proposed actuator design has been based on so-called emerging actuation technologies, more specifically, on shape memory alloys (SMA). The mechanical design of the actuator is based on the Bowden transmission system. The SMA wire used as the transducer of the actuator has been routed into a flexible sheath, which, in addition to being easily adaptable to the user's body, increases the actuation bandwidth by reducing the cooling time of the SMA element by 30 %. At its nominal operating regime, the actuator provides an output displacement of 24 mm and generates a force of 64 N. Along with the actuator, a thermomechanical model of its SMA transducer has been developed to simulate its complex behavior. The developed model is a useful tool in the design process of future SMA-based applications, accelerating development ix time and reducing costs. The model shows very few discrepancies with respect to the behavior of a real wire. In addition, the model simulates characteristic phenomena of these alloys such as thermal hysteresis, including internal hysteresis loops and returnpoint memory, the dependence between transformation temperatures and applied force, or the effects of latent heat of transformation on the wire heating and cooling processes. To control the actuator, the use of a non-linear control technique called four-term bilinear proportional-integral-derivative controller (BPID) is proposed. The BPID controller compensates the non-linear behavior of the actuator caused by the thermal hysteresis of the SMA. Compared to the operation of two other implemented controllers, the BPID controller offers a very stable and robust performance, minimizing steady-state errors and without the appearance of limit cycles or other effects associated with the control of these alloys. To demonstrate that the proposed actuator together with the BPID controller are a valid solution for implementing the actuation system of a soft exoskeleton, both developments have been integrated into a real soft hand exoskeleton, designed to provide force assistance to astronauts. In this case, in addition to using the BPID controller to control the position of the actuators, it has been applied to the control of the assistive force provided by the exoskeleton. Through a simple mechanical multiplication mechanism, the actuator generates a linear displacement of 54 mm and a force of 31 N, thus fulfilling the design requirements imposed by the application of the exoskeleton. Regarding the control of the device, the BPID controller is a valid control technique to control both the position and the force of a soft exoskeleton using an actuation system based on the actuator proposed in this thesis.La robótica flexible (soft robotics) ha supuesto un cambio de paradigma en el diseño de robots convencionales; mientras que estos consisten en estructuras monolíticas, hechas de materiales duros y normalmente compuestas de varias articulaciones rígidas, el diseño de los robots flexibles se basa en el uso de materiales deformables como polímeros, fluidos o geles, resultando en un diseño biomimético que replica el comportamiento de los tejidos orgánicos. La introducción de esta filosofía de diseño en el campo de los robots vestibles (wearable robots) ha hecho que estos pasen de ser dispositivos rígidos y pesados a ser algo que podríamos llamar exo-trajes o exo-musculaturas: prendas de vestir motorizadas, ligeras y cómodas. Si se piensa en el robot vestible (exoesqueleto) flexible ideal como una prenda de vestir en la que el sistema de actuación está totalmente integrado en sus tejidos, consideramos que las tecnologías existentes que se utilizan actualmente en el diseño de estos dispositivos no satisfacen plenamente esta premisa. En última instancia, estos sistemas de actuaci on se basan en tecnologías convencionales como los motores de corriente continua o los actuadores neumáticos, que debido a su volumen y peso, hacen imposible una integraci on completa en la estructura del exoesqueleto flexible. El objetivo de esta tesis es, por tanto, el diseño de un actuador que suponga una alternativa a las tecnologias actualmente utilizadas en el campo de los exoesqueletos flexibles, tras haber determinado la necesidad de un actuador para estos dispositivos que sea compacto, flexible y ligero, y que al mismo tiempo sea capaz de producir la fuerza necesaria para mover las extremidades de un usuario humano. Dado que las tecnologías de actuación convencionales no permiten diseñar un actuador de las características necesarias, se ha optado por basar el diseño del actuador propuesto en las llamadas tecnologías de actuación emergentes, en concreto, en las aleaciones con memoria de forma (SMA). El diseño mecánico del actuador está basado en el sistema de transmisión Bowden. El hilo de SMA usado como transductor del actuador se ha introducido en una funda flexible que, además de adaptarse facilmente al cuerpo del usuario, aumenta el ancho de banda de actuación al reducir un 30 % el tiempo de enfriamiento del elemento SMA. En su régimen nominal de operaci on, el actuador proporciona un desplazamiento de salida de 24 mm y genera una fuerza de 64 N. Además del actuador, se ha desarrollado un modelo termomecánico de su transductor SMA que permite simular su complejo comportamiento. El modelo desarrollado es una herramienta útil en el proceso de diseño de futuras aplicaciones basadas en SMA, acelerando el tiempo de desarrollo y reduciendo costes. El modelo muestra muy pocas discrepancias con respecto al comportamiento de un hilo real. Además, es capaz de simular fenómenos característicos de estas aleaciones como la histéresis térmica, incluyendo los bucles internos de histéresis y la memoria de puntos de retorno (return-point memory), la dependencia entre las temperaturas de transformacion y la fuerza aplicada, o los efectos del calor latente de transformación en el calentamiento y el enfriamiento del hilo. Para controlar el actuador, se propone el uso de una t ecnica de control no lineal llamada controlador proporcional-integral-derivativo bilineal de cuatro términos (BPID). El controlador BPID compensa el comportamiento no lineal del actuador causado por la histéresis térmica del SMA. Comparado con el funcionamiento de otros dos controladores implementados, el controlador BPID ofrece un rendimiento muy estable y robusto, minimizando el error de estado estacionario y sin la aparición de ciclos límite u otros efectos asociados al control de estas aleaciones. Para demostrar que el actuador propuesto junto con el controlador BPID son una soluci on válida para implementar el sistema de actuación de un exoesqueleto flexible, se han integrado ambos desarrollos en un exoesqueleto flexible de mano real, diseñado para proporcionar asistencia de fuerza a astronautas. En este caso, además de utilizar el controlador BPID para controlar la posición de los actuadores, se ha aplicado al control de la fuerza proporcionada por el exoesqueleto. Mediante un simple mecanismo de multiplicación mecánica, el actuador genera un desplazamiento lineal de 54 mm y una fuerza de 31 N, cumpliendo así con los requisitos de diseño impuestos por la aplicación del exoesqueleto. Respecto al control del dispositivo, el controlador BPID es una técnica de control válida para controlar tanto la posición como la fuerza de un exoesqueleto flexible que use un sistema de actuación basado en el actuador propuesto en esta tesis.Programa de Doctorado en Ingeniería Eléctrica, Electrónica y Automática por la Universidad Carlos III de MadridPresidente: Fabio Bonsignorio.- Secretario: Concepción Alicia Monje Micharet.- Vocal: Elena García Armad

Magnetic Hybrid-Materials

Externally tunable properties allow for new applications of suspensions of micro- and nanoparticles in sensors and actuators in technical and medical applications. By means of easy to generate and control magnetic fields, fluids inside of matrices are studied. This monnograph delivers the latest insigths into multi-scale modelling, manufacturing and application of those magnetic hybrid materials

Magnetic Hybrid-Materials

Externally tunable properties allow for new applications of suspensions of micro- and nanoparticles in sensors and actuators in technical and medical applications. By means of easy to generate and control magnetic fields, fluids inside of matrices are studied. This monnograph delivers the latest insigths into multi-scale modelling, manufacturing and application of those magnetic hybrid materials

Soft Robotics: Design for Simplicity, Performance, and Robustness of Robots for Interaction with Humans.

This thesis deals with the design possibilities concerning the next generation of advanced Robots. Aim of the work is to study, analyse and realise artificial systems that are essentially simple, performing and robust and can live and coexist with humans. The main design guideline followed in doing so is the Soft Robotics Approach, that implies the design of systems with intrinsic mechanical compliance in their architecture. The first part of the thesis addresses design of new soft robotics actuators, or robotic muscles. At the beginning are provided information about what a robotic muscle is and what is needed to realise it. A possible classification of these systems is analysed and some criteria useful for their comparison are explained. After, a set of functional specifications and parameters is identified and defined, to characterise a specific subset of this kind of actuators, called Variable Stiffness Actuators. The selected parameters converge in a data-sheet that easily defines performance and abilities of the robotic system. A complete strategy for the design and realisation of this kind of system is provided, which takes into account their me- chanical morphology and architecture. As consequence of this, some new actuators are developed, validated and employed in the execution of complex experimental tasks. In particular the actuator VSA-Cube and its add-on, a Variable Damper, are developed as the main com- ponents of a robotics low-cost platform, called VSA-CubeBot, that v can be used as an exploratory platform for multi degrees of freedom experiments. Experimental validations and mathematical models of the system employed in multi degrees of freedom tasks (bimanual as- sembly and drawing on an uneven surface), are reported. The second part of the thesis is about the design of multi fingered hands for robots. In this part of the work the Pisa-IIT SoftHand is introduced. It is a novel robot hand prototype designed with the purpose of being as easily usable, robust and simple as an industrial gripper, while exhibiting a level of grasping versatility and an aspect comparable to that of the human hand. In the thesis the main theo- retical tool used to enable such simplification, i.e. the neuroscience– based notion of soft synergies, are briefly reviewed. The approach proposed rests on ideas coming from underactuated hand design. A synthesis method to realize a desired set of soft synergies through the principled design of adaptive underactuated mechanisms, which is called the method of adaptive synergies, is discussed. This ap- proach leads to the design of hands accommodating in principle an arbitrary number of soft synergies, as demonstrated in grasping and manipulation simulations and experiments with a prototype. As a particular instance of application of the method of adaptive syner- gies, the Pisa–IIT SoftHand is then described in detail. The design and implementation of the prototype hand are shown and its effec- tiveness demonstrated through grasping experiments. Finally, control of the Pisa/IIT Hand is considered. Few different control strategies are adopted, including an experimental setup with the use of surface Electromyographic signals

Design and characterization of actively-moving polymers obtained via dual-curing processing

En aquesta tesis doctoral s'ha dut a terme la síntesis, caracterització i modelització dels Actively-moving Polymers o polímers que responen a estímuls externs amb canvis dimensionals. Per una banda s'han sintetitzat i caracteritzat polímers amb memòria de forma de base epoxídica amb compostos tiols mitjançant reaccions del tipus "click" i processat amb sistemes de curat dual seqüencial. S'ha estudiat l'efecte de les propietats de xarxa, relaxacions estructurals, propietats termo-mecàniques i condicions de programació amb la capacitat de memòria de forma. Per això, s'han realitzat assajos dinamo-mecànics, termo-mecànics, reològics i calorimètrics, així com cicles de memòria de forma. Per una altra banda s'han sintetitzat i caracteritzat xarxes cristall líquid amb propietats de canvi de forma de base epoxídica amb àcids dicarboxílics. En aquest cas, a més de les propietats de xarxa i termo-mecàniques, s'ha relacionat les propietats cristall líquid amb la capacitat de canvi de forma. Per això s'han realitzat cicles de canvi de forma amb diferents nivells de tensió en diferents condicions experimentals. Finalment, s'han combinat els polímers epoxídics obtinguts mitjançant curat dual amb les xarxes cristall líquid per dissenyar actuadors mecànics autònoms, és a dir, actuadors que canvien alternativament de forma sota l'acció d'un estímul tèrmic. S'han dissenyat diferents muntatges d'actuadors i s'ha estudiat el nivell i la velocitat d'actuació sota diferents condicions d'escalfament i refredament.En la presente tesis doctoral se ha llevado a cabo la síntesis, caracterización y modelización de Actively-moving Polymers o polímeros que responden a estímulos externos con cambios dimensionales. Por una parte, se han sintetizado y caracterizado polímeros con memoria de forma de base epoxídica con compuestos tiol mediante reacciones del tipo "click" y procesado con sistemas de curado dual secuencial. Se ha estudiado el efecto de las propiedades de red, relajaciones estructurales, propiedades termo mecánicas y condiciones de programación con la capacidad de memoria de forma. En consecuencia, se han realizado ensayos dinamo mecánicos, termo mecánicos, reológicos y calorimétricos, así como ciclos de memoria de forma. Por otra parte, se han sintetizado y caracterizado redes cristal líquido con propiedades de cambio de forma de base epoxídica con ácidos dicarboxílicos. En este caso, además de las propiedades de red y termo mecánicas, se han relacionado las propiedades cristal líquido con la capacidad de cambio de forma. Por consiguiente, se han realizado ciclos de cambio de forma a diferentes niveles de tensión y condiciones experimentales. Finalmente, se han combinado los polímeros epoxídicos obtenidos mediante curado dual con las redes cristal líquido para diseñar actuadores mecánicos autónomos, es decir, actuadores que cambian alternativamente de forma bajo la acción de un estímulo térmico. Se han diseñado diferentes ensamblajes de actuadores y se ha estudiado el nivel y velocidad de actuación en distintos procesos de calentamiento y enfriamiento.In this doctoral thesis it has been carried out the synthesis, characterization and modelling of the so-called Actively-moving Polymers or polymers that respond to external stimuli with dimensional changes. On the one side, epoxy-based shape-memory polymers have been synthesised and characterized with thiol compounds via “click” reactions and dual-curing processing. The effect of the network structural properties, network relaxation, thermomechanical properties and programming conditions with the shape-memory performance has been studied. For this purpose, dynamic-mechanical, thermomechanical, rheological and calorimetric analyses, as well as shape-memory cycling have been performed. On the other side, epoxy-based liquid-crystalline networks with shape-changing properties have been synthesised and characterized using dicarboxylic acids. In this case, besides the network structural and thermomechanical properties, the liquid-crystalline properties have been related with the shape-changing performance. To this end, shape-changing cycling under different stress levels and experimental conditions have been carried out. Finally, the epoxy-based polymers obtained via dual-curing processing and the liquid-crystalline networks have been combined to design free-standing actuators, that is, actuators capable to reversibly change their shape upon thermal stimulation. Different actuators configuration have been designed and the level and velocity of actuation under different heating-cooling conditions have been studied