A Low-Cost FPGA-Based Test and Diagnosis Architecture for SRAMs

The continues improvement of manufacturing technologies allows the realization of integrated circuits containing an ever increasing number of transistors. A major part of these devices is devoted to realize SRAM blocks. Test and diagnosis of SRAM circuits are therefore an important challenge for improving quality of next generation integrated circuits. This paper proposes a flexible platform for testing and diagnosis of SRAM circuits. The architecture is based on the use of a low cost FPGA based board allowing high diagnosability while keeping costs at a very low leve

An efficient logic fault diagnosis framework based on effect-cause approach

Fault diagnosis plays an important role in improving the circuit design process and the manufacturing yield. With the increasing number of gates in modern circuits, determining the source of failure in a defective circuit is becoming more and more challenging. In this research, we present an efficient effect-cause diagnosis framework for combinational VLSI circuits. The framework consists of three stages to obtain an accurate and reasonably precise diagnosis. First, an improved critical path tracing algorithm is proposed to identify an initial suspect list by backtracing from faulty primary outputs toward primary inputs. Compared to the traditional critical path tracing approach, our algorithm is faster and exact. Second, a novel probabilistic ranking model is applied to rank the suspects so that the most suspicious one will be ranked at or near the top. Several fast filtering methods are used to prune unrelated suspects. Finally, to refine the diagnosis, fault simulation is performed on the top suspect nets using several common fault models. The difference between the observed faulty behavior and the simulated behavior is used to rank each suspect. Experimental results on ISCAS85 benchmark circuits show that this diagnosis approach is efficient both in terms of memory space and CPU time and the diagnosis results are accurate and reasonably precise

Diagnosis of systematic defects based on design-for-manufacturability guidelines

All products in the Very-Large-Scale-Integrated-Circuit (VLSIC) industry go through three major stages of production - Design, Verification and Manufacturing. Unfortunately, neither of these stages are truly perfect, hence we need two more sub-stages of manufacturing, namely Testing and Defect Diagnosis to prevent imperfections in ICs. Testing is used to generate test vectors to validate the functionality of the Device-under-Test (DUT), and Defect Diagnosis is the process of identifying the root-cause of a failing chip, i.e., the location and nature of defect. Systematic defects are unintended structural and material changes at specific locations with a higher probability of failure due to repeating manufacturing imperfections. While Design-For-Manufacturability (DFM) guidelines are not always applied due to limited resources like circuit area and design time, enforcing these guidelines helps in ensuring sufficient product yields by preventing systematic defects. However, even if the DFM guidelines are strictly enforced, systematic defects may still occur as complete information about the process and manufacturing is not available due to reducing available time-to-market for chips. ^ An earlier work used DFM guidelines as a basis for modeling of defects, and diagnostic test generation. Under this framework, a circuit is processed to identify layout locations that violate DFM rules. Next, these coordinates are mapped and translated to faults based on different fault models including stuck-at-faults, bridging faults and transition faults. ^ The goal of this thesis is to perform systematic defect diagnosis and analyze the accuracy of diagnosis under the same DFM framework. Thus, systematic defect candidates are generated from DFM guidelines and the generated faultlist is used to perform diagnosis. Because defects may not always be systematic, a new heuristic to dynamically switch between DFM and non-DFM faultlists has also been implemented. This presents us with the best option to follow to further optimize the accuracy of diagnosis. The results demonstrate that the DFM framework can be used to improve the accuracy of diagnosis with minimal resource requirements

Experimental analysis of computer system dependability

This paper reviews an area which has evolved over the past 15 years: experimental analysis of computer system dependability. Methodologies and advances are discussed for three basic approaches used in the area: simulated fault injection, physical fault injection, and measurement-based analysis. The three approaches are suited, respectively, to dependability evaluation in the three phases of a system's life: design phase, prototype phase, and operational phase. Before the discussion of these phases, several statistical techniques used in the area are introduced. For each phase, a classification of research methods or study topics is outlined, followed by discussion of these methods or topics as well as representative studies. The statistical techniques introduced include the estimation of parameters and confidence intervals, probability distribution characterization, and several multivariate analysis methods. Importance sampling, a statistical technique used to accelerate Monte Carlo simulation, is also introduced. The discussion of simulated fault injection covers electrical-level, logic-level, and function-level fault injection methods as well as representative simulation environments such as FOCUS and DEPEND. The discussion of physical fault injection covers hardware, software, and radiation fault injection methods as well as several software and hybrid tools including FIAT, FERARI, HYBRID, and FINE. The discussion of measurement-based analysis covers measurement and data processing techniques, basic error characterization, dependency analysis, Markov reward modeling, software-dependability, and fault diagnosis. The discussion involves several important issues studies in the area, including fault models, fast simulation techniques, workload/failure dependency, correlated failures, and software fault tolerance

Efficient Error detection Architectures for Low-Energy Block Ciphers with the Case Study of Midori Benchmarked on FPGA

Achieving secure, high performance implementations for constrained applications such as implantable and wearable medical devices is a priority in efficient block ciphers. However, security of these algorithms is not guaranteed in presence of malicious and natural faults. Recently, a new lightweight block cipher, Midori, has been proposed which optimizes the energy consumption besides having low latency and hardware complexity. This algorithm is proposed in two energy-efficient varients, i.e., Midori64 and Midori128, with block sizes equal to 64 and 128 bits. In this thesis, fault diagnosis schemes for variants of Midori are proposed. To the best of the our knowledge, there has been no fault diagnosis scheme presented in the literature for Midori to date. The fault diagnosis schemes are provided for the nonlinear S-box layer and for the round structures with both 64-bit and 128-bit Midori symmetric key ciphers. The proposed schemes are benchmarked on field-programmable gate array (FPGA) and their error coverage is assessed with fault-injection simulations. These proposed error detection architectures make the implementations of this new low-energy lightweight block cipher more reliable

Investigation into voltage and process variation-aware manufacturing test

Increasing integration and complexity in IC design provides challenges for manufacturing testing. This thesis studies how process and supply voltage variation influence defect behaviour to determine the impact on manufacturing test cost and quality. The focus is on logic testing of static CMOS designs with respect to two important defect types in deep submicron CMOS: resistive bridges and full opens. The first part of the thesis addresses testing for resistive bridge defects in designs with multiple supply voltage settings. To enable analysis, a fault simulator is developed using a supply voltage-aware model for bridge defect behaviour. The analysis shows that for high defect coverage it is necessary to perform test for more than one supply voltage setting, due to supply voltage-dependent behaviour. A low-cost and effective test method is presented consisting of multi-voltage test generation that achieves high defect coverage and test set size reduction without compromise to defect coverage. Experiments on synthesised benchmarks with realistic bridge locations validate the proposed method.The second part focuses on the behaviour of full open defects under supply voltage variation. The aim is to determine the appropriate value of supply voltage to use when testing. Two models are considered for the behaviour of full open defects with and without gate tunnelling leakage influence. Analysis of the supply voltage-dependent behaviour of full open defects is performed to determine if it is required to test using more than one supply voltage to detect all full open defects. Experiments on synthesised benchmarks using an extended version of the fault simulator tool mentioned above, measure the quantitative impact of supply voltage variation on defect coverage.The final part studies the impact of process variation on the behaviour of bridge defects. Detailed analysis using synthesised ISCAS benchmarks and realistic bridge model shows that process variation leads to additional faults. If process variation is not considered in test generation, the test will fail to detect some of these faults, which leads to test escapes. A novel metric to quantify the impact of process variation on test quality is employed in the development of a new test generation tool, which achieves high bridge defect coverage. The method achieves a user-specified test quality with test sets which are smaller than test sets generated without consideration of process variation

Fault simulation for structural testing of analogue integrated circuits

In this thesis the ANTICS analogue fault simulation software is described which provides a statistical approach to fault simulation for accurate analogue IC test evaluation. The traditional figure of fault coverage is replaced by the average probability of fault detection. This is later refined by considering the probability of fault occurrence to generate a more realistic, weighted test metric. Two techniques to reduce the fault simulation time are described, both of which show large reductions in simulation time with little loss of accuracy. The final section of the thesis presents an accurate comparison of three test techniques and an evaluation of dynamic supply current monitoring. An increase in fault detection for dynamic supply current monitoring is obtained by removing the DC component of the supply current prior to measurement

Mixed-level identification of fault redundancy in microprocessors

A new high-level implementation independent functional fault model for control faults in microprocessors is introduced. The fault model is based on the instruction set, and is specified as a set of data constraints to be satisfied by test data generation. We show that the high-level test, which satisfies these data constraints, will be sufficient to guarantee the detection of all non-redundant low level faults. The paper proposes a simple and fast simulation based method of generating test data, which satisfy the constraints prescribed by the proposed fault model, and a method of evaluating the high-level control fault coverage for the proposed fault model and for the given test. A method is presented for identification of the high-level redundant faults, and it is shown that a test, which provides 100% coverage of non-redundant high-level faults, will also guarantee 100% non-redundant SAF coverage, whereas all gate-level SAF not covered by the test are identified as redundant. Experimental results of test generation for the execution part of a microprocessor support the results presented in the paper.Comment: 2019 IEEE Latin American Test Symposium (LATS