1,417 research outputs found

    Constructive and processing methods of reducing vibration level of the metalworking machinery elements

    Get PDF
    Searching solutions for minimizing vibration level of the metalworking machinery always remains an issue of high priority. The methods of enhancing vibration resistance may be conventionally classified as constructive and processing. Constructive methods are focused on stiffening effect measures applied to the technological system elements during construction and mounting of the system, and on the use of vibration damping equipment. Processing methods are based on cutting mode selection, optimization of tool geometry parameters, and application of process cutting fluids. The article is devoted to the basic methods of reducing vibration level of the technological system elements

    Design an intelligent controller for full vehicle nonlinear active suspension systems

    Get PDF
    The main objective of designed the controller for a vehicle suspension system is to reduce the discomfort sensed by passengers which arises from road roughness and to increase the ride handling associated with the pitching and rolling movements. This necessitates a very fast and accurate controller to meet as much control objectives, as possible. Therefore, this paper deals with an artificial intelligence Neuro-Fuzzy (NF) technique to design a robust controller to meet the control objectives. The advantage of this controller is that it can handle the nonlinearities faster than other conventional controllers. The approach of the proposed controller is to minimize the vibrations on each corner of vehicle by supplying control forces to suspension system when travelling on rough road. The other purpose for using the NF controller for vehicle model is to reduce the body inclinations that are made during intensive manoeuvres including braking and cornering. A full vehicle nonlinear active suspension system is introduced and tested. The robustness of the proposed controller is being assessed by comparing with an optimal Fractional Order (FOPID) controller. The results show that the intelligent NF controller has improved the dynamic response measured by decreasing the cost function

    Development of a High-Performance Low-Weight Hydraulic Damper for Active Vibration Control of the Main Rotor on Helicopters—Part 2: Preliminary Experimental Validation

    Get PDF
    Vibrations generated by the main rotor-gearbox assembly in a helicopter are the principal cause of damage to cockpit instruments and crew discomfort in terms of cabin noise. The principal path of vibration transmission to the fuselage is through the gearbox’s rigid support struts. This article is Part 2 of a two-part paper presenting an innovative solution involving the replacement of rigid struts with low-weight, high-performance active dampers for vibration control developed by Elettronica Aster S.p.A. Part 1 provided a comprehensive overview of the system layout obtained through a model-based design process and presented a thorough description of the adopted nonlinear mathematical model. Part 2 focuses on the physical realization of the damper and its dedicated experimental test bench. The mathematical model parameter fitting procedure is presented in detail, as it has been used to help in the definition and optimization of the control schemes and the verification of the expected performance. The experimental results obtained in Part 2 not only demonstrate the compliance of the active damper prototype with the acceptance tests outlined in the ATP but also provide compelling evidence reinforcing the promise of the presented solution for effective vibration reduction

    Energy harvesting from vehicular traffic over speed bumps: A review

    Get PDF
    Energy used by vehicles to slow down in areas of limited speed is wasted. A traffic energy-harvesting device (TEHD) is capable of harvesting vehicle energy when passing over a speed bump. This paper presents a classification of the different technologies used in the existing TEHDs. Moreover, an estimation of the energy that could be harvested with the different technologies and their cost has been elaborated. The energy recovered with these devices could be used for marking and lighting of roads in urban areas, making transportation infrastructures more sustainable and environmentally friendly

    Dynamic impact of ageing dump truck suspension systems on whole-body vibrations in high-impact shovel loading operations

    Get PDF
    Surface mining operations typically deploy large shovels, with 100+ tons per pass capacity, to load dump trucks in a phenomenon described as high-impact shovel loading operations (HISLO). The HISLO phenomenon causes excessive shock and vibrations in the dump truck assembly resulting in whole body vibration (WBV) exposures to operators. The truck suspension system performance deteriorates with time; therefore their effectiveness in attenuating vibrations reduces. No research has been conducted to study the impact of ageing suspension mechanisms on the magnitudes of WBV in HISLO operations. This study is a pioneering effort to provide fundamental and applied knowledge for understanding the impact of ageing on the magnitudes of WBV exposures. The effects of underlying ageing processes on a suspension performance index are mathematically modeled. The effects of scheduled maintenance and corrective maintenance on improving the performance index (PI) are also modeled. Finally, the proposed mathematical ageing model is linked to the truck operator\u27s exposure to WBVs via a virtual prototype CAT 793D truck model in the MSC ADAMS environment. The effects of suspension system ageing in increasing the WBV levels are examined in the form of both the vertical and horizontal accelerations under HISLO conditions. This study shows that the hydro-pneumatic suspension strut ageing results in deteriorating stiffness-damping parameters. The deteriorating suspension performance (with time) introduces more severe and prolonged WBVs in HISLO operations. The RMS accelerations increase significantly with time (suspension ageing). The vertical RMS accelerations increase to severe magnitudes of over 3.45, 3.75, and 4.0 m/s2 after 3, 5, and 7 years, respectively. These acceleration magnitudes are well beyond the ISO limits for the human body\u27s exposure to WBVs. This pioneering research effort provides a frontier for further research to provide safe and healthy working environments for HISLO operations --Abstract, page iii

    Techniques for Engine Mount Modeling and Optimization

    Get PDF
    This dissertation presents techniques for the design of engine mounting system to address the issue of vibration isolation. While the techniques presented herein are general, the application of proposed techniques is demonstrated primarily through applications in motorcycles. The dynamic loads that are generated due to the shaking forces within the engine and the road loads that are transmitted to the engine through the tire patch are discussed. The geometrical shape of the engine mount is also considered in this work. All models discussed herein deal with solving the optimization problem for the engine mount system such that the transmitted forces to and from the engine are minimized in which the mount parameters are used as design variables. While work has been done in the past in the area of engine mount design, this dissertation tries to fill in the gap when it comes to designing a comprehensive mounting system that takes into account modeling of the mount characteristics, the excitation load present in the system, and a determination of the final geometrical shape of the engine mount. The work presented in this dissertation discusses three major problems. The first problem addresses comprehensive mount modeling wherein mathematical mount models range from a simple Voigt model to a complex Voigt model that captures hysteresis and nonlinear behavior are presented. The issue of mechanical snubbing is also considered in these models. An optimization problem is formulated to determine the mount parameters by minimizing the difference between the transmitted loads predicted by the theoretical model and experimentally measured values. The second problem addressed in this dissertation deals with mounting system optimization. The optimization is carried out such that the loads transmitted through the mount system from/to the frame are minimized. The road loads that are generated due to the irregularities in the road profile and the shaking loads that are generated due to the engine imbalance are discussed in detail. The mount parameters are considered as design variables. Displacement constraints, both static and dynamic are considered to account for packaging requirements and to prevent mechanical snubbing of the engine mount. Numerical examples dealing with mount system optimization are presented first for a six degree of freedom model that deals only with the powertrain assembly. This is followed by twelve degree of freedom model that builds on the previous model by considering the swing-arm assembly dynamics in addition to the powertrain assembly. The third problem presented in this dissertation deals with finding the optimum geometrical shape of the mount itself. The shape optimization of the mount is done using a nonlinear finite element model of the mount developed in ANSYS®. An optimization problem is formulated to minimize the difference between the target stiffness obtained from the dynamic analysis and stiffness values obtained from the mount geometry. The mount geometrical parameters such as the mount diameter and the thickness are used as design variables. Numerical examples are provided quantifying how mount geometrical parameters vary for different operating engine speeds. All the models and techniques developed in this work will help designers comprehensively design a mounting system that achieves an effective vibration isolation of the powertrain assembly

    Application of Tuned Mass Dampers for Structural Vibration Control: A State-of-the-art Review

    Get PDF
    Given the burgeoning demand for construction of structures and high-rise buildings, controlling the structural vibrations under earthquake and other external dynamic forces seems more important than ever. Vibration control devices can be classified into passive, active and hybrid control systems. The technologies commonly adopted to control vibration, reduce damage, and generally improve the structural performance, include, but not limited to, damping, vibration isolation, control of excitation forces, vibration absorber. Tuned Mass Dampers (TMDs) have become a popular tool for protecting structures from unpredictable vibrations because of their relatively simple principles, their relatively easy performance optimization as shown in numerous recent successful applications. This paper presents a critical review of active, passive, semi-active and hybrid control systems of TMD used for preserving structures against forces induced by earthquake or wind, and provides a comparison of their efficiency, and comparative advantages and disadvantages. Despite the importance and recent advancement in this field, previous review studies have only focused on either passive or active TMDs. Hence this review covers the theoretical background of all types of TMDs and discusses the structural, analytical, practical differences and the economic aspects of their application in structural control. Moreover, this study identifies and highlights a range of knowledge gaps in the existing studies within this area of research. Among these research gaps, we identified that the current practices in determining the principle natural frequency of TMDs needs improvement. Furthermore, there is an increasing need for more complex methods of analysis for both TMD and structures that consider their nonlinear behavior as this can significantly improve the prediction of structural response and in turn, the optimization of TMDs

    Ensuring the reliability and performance criterias of crankshafts

    Get PDF
    The issues of efficiency improvement of manufacturing crankshafts in order to ensure their reliability and performance criteria are the priorities in modern production of internal combustion engines. Using the capabilities of modern special grinding machines can improve the quality of machining and obtain the necessary running characteristics of crankshafts. In work the questions connected with development of a method of calculation of rigidity of crankshafts for increase of accuracy of their machining, reliability and performance criteria’s are considered. Based on the proposed methodology, numerical calculations have performed and the possibility of determining the deflections and crankshafts rigidity in any section have been justified. The original construction of the following grinding steady rest for CNC grinding machines specified for machining the crankshaft main bearing journal and connecting rod journal is proposed. The construction design of the device allows for compensating the influence of the cutting force on the elastic strain of the part, depending on the change in its rigidity. The practical value of the research includes in develop recommendations for determining the optimal parameters for the round infeed grinding cycle of the crank pins from the point of view of productivity and accuracy

    Study and Analysis of Anti Vibratory Passive and Active Methods Applied to Complex Mechanical System

    Get PDF
    This paper studies problematic of a mechanical system composed of different coupled parts submitted to a high speed shock and proposes analysis of anti vibratory passive and active methods based on an experimental and theoretical coupled approach. After a shock, different parts of the system oscillate. If one of them is excited at a particular frequency, such as its proper frequency, important oscillations appear and can lead to the deterioration of the system by introducing important stresses. In this paper, we propose an analysis in order to understand this kind of problem and what we can do to avoid it. Firstly, we discuss problematic and we expose the studied system. In a second time, we develop two approaches of modeling that allow us to understand the phenomenon by carrying out numerical simulations. Then cross checking of model is completed via experimental study on drop test bench. Passive minimization method of vibrations based on experimental and theoretical coupled approach is exposed. Finally, a comparative analysis of different methods of control and experimental results of controlled system are presented
    corecore