An extensible product structure model for product lifecycle management in the make-to-order environment

This paper presents a product structure model with a semantic representation technique that make the product structure extensible for developing product lifecycle management (PLM) systems that is flexible for make-to-order environment. In the make-to-order business context, each product could have a number of variants with slightly different constitutions to fulfill different customer requirements. All the variants of a family have common characteristics and each variant has its specific features. A master-variant pattern is proposed for building the product structure model to explicitly represent common characteristics and specific features of individual variants. The model is capable of enforcing the consistency of a family structure and its variant structure, supporting multiple product views, and facilitating the business processes. A semantic representation technique is developed that enables entity attributes to be defined and entities to be categorized in a neutral and semantic format. As a result, entity attributes and entity categorization can be redefined easily with its configurable capability for different requirements of the PLM systems. An XML-based language is developed for semantically representing entities and entity categories. A prototype as a proof-of-concept system is presented to illustrate the capability of the proposed extensible product structure model

Data-driven through-life costing to support product lifecycle management solutions in innovative product development

Innovative product usually refers to product that comprises of creativity and new ideas. In the development of such a new product, there is often a lack of historical knowledge and data available to be used to perform cost estimation accurately. This is due to the fact that traditional cost estimation methods are used to predict costs only after a product model has been built, and not at an early design stage when there is little data and information available. In light of this, original equipment manufacturers are also facing critical challenges of becoming globally competitive and increasing demands from customer for continuous innovation. To alleviate these situations this research has identified a new approach to cost modelling with the inclusion of product lifecycle management solutions to address innovative product development.The aim of this paper, therefore, is to discuss methods of developing an extended-enterprise data-driven through-life cost estimating method for innovative product development

Information technology and performance management for build-to-order supply chains

En las siguientes líneas se plantea un artículo de reflexión que tiene en cuenta parte del marco teórico que sustenta la investigación titulada “Prácticas pedagógicas que promueven la competencia argumentativa escrita (CAE) en niños campesinos de los grados 4° y 5° del Centro Educativo Municipal La Caldera, Sede Principal de Pasto”, desarrollada en el año 2012. En él se contemplan los aportes de las ciencias del lenguaje y la comunicación, la teoría de la argumentación, la didáctica de la lengua escrita y los géneros discursivos, que dan cuenta de la necesidad de desarrollar la capacidad crítica en los estudiantes a través de la argumentación, lo cual implica transformar las prácticas pedagógicas para que se alejen de la transmisión de conocimientos y den paso a la comunicación, para que la palabra escrita sea apropiada de manera significativa

Efficiency improvement of product definition and verification through Product Lifecycle Management

The correct and complete geometrical definition of a product is nowadays a critical activity for most companies. To solve this problem, ISO has launched the GPS, Geometrical Product Specifications and Verification, with the goal of consistently and completely describe the geometric characteristics of the products. With this project, it is possible to define a language of communication between the various stages of the product lifecycle based on "operators": these are an ordered set of mathematical operations used for the definition of the products. However, these theoretical and mathematical concepts require a level of detail and completeness of the information hardly used in usual industrial activities. Consequently in industrial practice the definition and verification of products appears to be a slow process, error-prone and difficult to control. Product Lifecycle Management (PLM) is the activity of managing the company's products throughout their lifecycle in the most efficient way. PLM describes the engineering aspects of the products, ensuring the integrity of product definition, the automatic update of the product information and then aiding the product to fulfil with international standards. Despite all these benefits, the concepts of PLM are not yet fully understood in industry and they are difficult to implement for SME's. A first objective of this research is to develop a model to depict and understand processes. This representation is used as a tool during the application of a case study of a whole set of a GPS standards for one type of tolerance. This procedure allows the introduction of the GPS principles and facilitates its implementation within a PLM process. Until now, PLM is presented on isolated aspects without the necessary holistic approach. Furthermore, industry needs people able to operate in PLM context, professional profiles that are not common on the market. There is therefore an educational problem; besides the technical knowledge, the new profile of engineers must be also familiar with the PLM philosophy and instruments to work effectively in a team. With the aim of solving this problem, this thesis presents a PLM solution that gives the guidelines for a correct understanding of these topic

An Approach to Reduce Commissioning and Ramp-up time for Multi-variant Production in Automated Production Facilities

A key requirement for future production facilities is to perform new production processes in a flexible and adaptive way with available and known resources. In this context, a comprehensive description (ontology) of involved components has a high significance. If certain technological aspects are missing during a production process, the production control should respond in a dynamic, versatile and adaptive (agile) manner to the overall value network. The possibility to describe the requirements of products for the necessary processes in the same namespace like the requirements of the necessary processes for the resources is a prerequisite to enable this behavior. Afterwards the different requirements will be placed in relation to the respective requirements. The aim is to define the necessary processes for the production based on the description of the product and the known resources in an agile way. Due to this a framework for a comprehensive description of automated production facilities, products and processes is described in this paper. The idea is that based on this framework a production facility can change the produced products without dedicated commissioning and ramp-up phases

A Knowledge-Based Engineering System Framework for the Development of Electric Machines

The new concept industry 4.0 is a great opportunity to improve the competitiveness in a global market for small-medium size electric machinery companies. The demand for electric motors have increased in the last decade especially due to applications that try to make a full transition from fuel to electricity. These applications encounter the need for tailor-made motors that must meet demanding requirements. Therefore, it is mandatory small-medium companies adopt new technologies offering customized products fulfilling the customers’ requirements according to their investment capacity. Furthermore, simplify their development process as well as to reduce computational time to achieve a feasible design in shorter periods. In addition, find ways to retain know-how that is typically kept within each designer either to retrieve it or transfer it to new designers. To support the aforementioned issue, a knowledge-based engineering (KBE) system framework for the development of electric machines is devised. The framework is encapsulated in the so-called KBV2-model comprising the standardized macro-level framework for electrical machine and the knowledge base generation process. This thesis describes this model and the integration of KBE applications with current industrial technologies such as Model-Based Systems Engineering (MBSE), Product Lifecycle Management (PLM), multiphysics and analytical design tools. This architecture provides capability to manage and automate tasks in the development process of electric machines. The author of this work has opted to develop KBE applications following the minimum viable product principle. The KBE system framework herein presented is formalized through the experience and analysis of the development and implementation of the KBE applications. From which a guideline is provided following a sequential process in order to achieve a viable KBE system. To substantiate the process a KBE system is created that supports the development of electric motors for the elevator system industry

Overcoming process-related barriers in modular high-rise building projects

Modular projects can be of higher quality, a safer, faster and more predictable construction process, and less environmental nuisance compared to a traditional on-site project. High-rise projects seem to be particularly suitable for modular building methods, however there are still some process-related barriers. Research so far has not focused on collaboration forms for modular high-rise projects. This paper examines which collaboration form fits best for a modular high-rise project by conducting an international case study research. From the case studies it is debatable whether the current PDMs meet the need for modular concepts; modular buildings will benefit more from a long-term collaboration with fixed partnerships. This requires a complete different approach to the construction industry. Until then, the best match should be sought by matching the customer profile to the PDM characteristics. The most suitable PDM is dependent on the client profile that can be determined by 17 selection criteria

Integration of a Manufacturing Model with State-of-the-art PDM System

Product Data Management (PDM) systems and manufacturing models operate independently does not constitute powerful solution in a distributed and collaborative product development and manufacturing environment. In addition there is also lack of research issues addressing the implementation of conceptual design and process planning stage to utilise PDM system, which offering collaborative development in a World Wide Web. To ensure competitive advantage, comprehensive system integration is needed in order to support and enhance the product development and manufacturing activities. This paper focuses on research concerned with providing this level of support through the use of an in-house manufacturing model and a commercially available PDM system. In particular it focuses on fundamental concept of the overall system integration ideas and methodologies. The manufacturing model and PDM system are based upon, respectively, the CAPABLE Aggregate Process Planning System developed by Design and Manufacturing Group, University of Durham and PTC Windchill