Detection and Diagnosis of Motor Stator Faults using Electric Signals from Variable Speed Drives

Motor current signature analysis has been investigated widely for diagnosing faults of induction motors. However, most of these studies are based on open loop drives. This paper examines the performance of diagnosing motor stator faults under both open and closed loop operation modes. It examines the effectiveness of conventional diagnosis features in both motor current and voltage signals using spectrum analysis. Evaluation results show that the stator fault causes an increase in the sideband amplitude of motor current signature only when the motor is under the open loop control. However, the increase in sidebands can be observed in both the current and voltage signals under the sensorless control mode, showing that it is more promising in diagnosing the stator faults under the sensorless control operation

Observer-based Fault Detection and Diagnosis for Mechanical Transmission Systems with Sensorless Variable Speed Drives

Observer based approaches are commonly embedded in sensorless variable speed drives for the purpose of speed control. It estimates system variables to produce errors or residual signals in conjunction with corresponding measurements. The residual signals then are relied to tune control parameters to maintain operational performance even if there are considerable disturbances such as noises and component faults. Obviously, this control strategy outcomes robust control performances. However, it may produce adverse consequences to the system when faults progress to high severity. To prevent the occurrences of such consequences, this research proposes the utilisation of residual signals as detection features to raise alerts for incipient faults. Based on a gear transmission system with a sensorless variable speed drive (VSD), observers for speed, flux and torque are developed for examining their residuals under two mechanical faults: tooth breakage with different degrees of severities and shortage of lubricant at different levels are investigated. It shows that power residual signals can be based on to indicate different faults, showing that the observer based approaches are effective for monitoring VSD based mechanical systems. Moreover, it also shows that these two types fault can be separated based on the dynamic components in the voltage signals

The Detection of Shaft Misalignments using Motor Current Signals from a Sensorless Variable Speed Drive

Shaft misalignments are common problems in rotating machines which cause additional dynamic and static loads, and vibrations in the system, leading to early damages and energy loss. It has been shown previously that it is possible to use motor current signature analysis to detect and diagnose this fault in motor drives. However, with a variable speed drive (VSD) system, it becomes dif-ficult to detect faults as the drive compensates for the small changes from fault ef-fects and increased noise in the measured data. In this paper, motor current signa-tures including dynamic and static data have been investigated for misalignment diagnosis in a VSD system. The study has made a systemic comparison of differ-ent control parameters between two common operation modes: open loop and sen-sorless control. Results show that fault detection features on the motor current from the sensorless mode can be the same as those of the open loop mode, however, the detection and diagnosis is significantly more difficult. In contrast, because of the additional frictional load, features from static data show results of early detection and diagnosis of different degrees of misalignment is as good as that from conventional vibration methods

Detection and Diagnosis of Compound Faults in Induction Motors Using Electric Signals from Variable Speed Drives

As a primer driver, induction motors are the most electric energy consuming component in industry. The exposure of the motor to stator winding asymmetry, combined with broken rotor bar fault significantly increases the temperature and reduces the efficiency and life of the motor. Accurate and timely diagnosis of these faults will help to maintain motors operating under optimal statues and avoid excessive energy consumption and severe damage to systems. This paper examines the performance of diagnosing the effect of asymmetry stator winding on broken rotor bar faults under closed loop operation modes. It examines the effectiveness of conventional diagnosis features in both motor current and voltage signals using spectrum and modulation signal bispectrum analysis (MSBA). Evaluation results show that the combined faults cause an additional increase in the sideband amplitude and this increase in sideband can be observed in both the current and voltage signals under the sensorless control mode. MSB analysis has a good noise reduction capability and produces a more accurate and reliable diagnosis in that it gives more correct indication of the fault severity and location for all operating conditions

Modulation signal bispectrum analysis of electric signals for the detection and diagnosis of compound faults in induction motors with sensorless drives

As a prime driver, induction motor is the most electric energy consuming component in industry. The exposure of the motor to stator winding asymmetry, combined with broken rotor bar fault significantly increases the temperature and reduces the efficiency and life of the motor. Accurate and timely diagnosis of these faults will help to maintain motors operating under optimal status and avoid excessive energy consumption and severe damages to systems. This paper examines the performance of diagnosing the effect of asymmetry stator winding on broken rotor bar (BRB) faults under closed loop operation modes. It examines the effectiveness of conventional diagnostic features in both motor current and voltage signals using spectrum and modulation signal bispectrum analysis (MSBA). Evaluation results show that the combined faults cause an additional increase in the sideband amplitude and this increase in sideband can be observed in both the current and voltage signals under the sensorless control mode. MSB analysis has a good noise reduction capability and produces a more accurate and reliable diagnosis in that it gives a more correct indication of the fault severity and its location for all operating conditions

A Robust Technique for Detection, Diagnosis, and Localization of Switching Faults in Electric Drives Using Discrete Wavelet Transform

Detection, diagnosis, and localization of switching faults in electric drives are extremely important for operating a large number of induction motors in parallel. This study aims to present the design and development of switching fault detection, diagnosis, and localization strategy for the induction motor drive system (IMDS) by using a novel diagnostic variable that is derived from discrete wavelet transform (DWT) coefficients. The distinctiveness of the proposed algorithm is that it can identify single/multiple switch open and short faults and locate the defective switches using a single mathematical computation. The proposed algorithm is tested by simulation in MATLAB/Simulink and experimentally validated using the LabVIEW hardware-in-the-loop platform. The results demonstrate the robustness and effectiveness of the proposed technique in identifying and locating faults

Stator inter-turn faults diagnosis in induction motors using zero-sequence signal injection

This study presents a strategy for stator inter-turn faults diagnosis in induction motors (IMs) operating under timevariable load and time-variable speed conditions. The strategy consists in injecting a zero-sequence high-frequency signal in order to analyse variations in the stator inductances. Incipient stator inter-turn faults are detected by a simple signal processing of the derivatives of the currents. A feature of the strategy is that the zero-sequence high-frequency signal is generated by the inverter that feeds the machine, without modifying the standard space vector modulation of the IM-drive. Experimental results show that faults representing <1% of the stator winding can be detected, as well as the phase location of the fault, validating this proposal.Fil: Otero, Marcial. Universidad Nacional de Río Cuarto. Facultad de Ciencias Exactas Fisicoquímicas y Naturales. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Córdoba. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados; ArgentinaFil: de la Barrera, Pablo Martin. Universidad Nacional de Río Cuarto. Facultad de Ciencias Exactas Fisicoquímicas y Naturales. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Córdoba. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados; ArgentinaFil: Bossio, Guillermo Rubén. Universidad Nacional de Río Cuarto. Facultad de Ciencias Exactas Fisicoquímicas y Naturales. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Córdoba. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados; ArgentinaFil: Leidhold, Roberto. Otto-von-Guericke-Universität Magdeburg; Alemani