로직 및 피지컬 합성에서의 타이밍 분석과 최적화

학위논문 (박사) -- 서울대학교 대학원 : 공과대학 전기·정보공학부, 2020. 8. 김태환.Timing analysis is one of the necessary steps in the development of a semiconductor circuit. In addition, it is increasingly important in the advanced process technologies due to various factors, including the increase of process–voltage–temperature variation. This dissertation addresses three problems related to timing analysis and optimization in logic and physical synthesis. Firstly, most static timing analysis today are based on conventional fixed flip-flop timing models, in which every flip-flop is assumed to have a fixed clock-to-Q delay. However, setup and hold skews affect the clock-to-Q delay in reality. In this dissertation, I propose a mathematical formulation to solve the problem and apply it to the clock skew scheduling problems as well as to the analysis of a given circuit, with a scalable speedup technique. Secondly, near-threshold computing is one of the promising concepts for energy-efficient operation of VLSI systems, but wide performance variation and nonlinearity to process variations block the proliferation. To cope with this, I propose a holistic hardware performance monitoring methodology for accurate timing prediction in a near-threshold voltage regime and advanced process technology. Lastly, an asynchronous circuit is one of the alternatives to the conventional synchronous style, and asynchronous pipeline circuit especially attractive because of its small design effort. This dissertation addresses the synthesis problem of lightening two-phase bundled-data asynchronous pipeline controllers, in which delay buffers are essential for guaranteeing the correct handshaking operation but incurs considerable area increase.타이밍 분석은 반도체 회로 개발 필수 과정 중 하나로, 최신 공정일수록 공정-전압-온도 변이 증가를 포함한 다양한 요인으로 하여금 그 중요성이 커지고 있다. 본 논문에서는 로직 및 피지컬 합성과 관련하여 세 가지 타이밍 분석 및 최적화 문제에 대해 다룬다. 첫째로, 오늘날 대부분의 정적 타이밍 분석은 모든 플립-플롭의 클럭-출력 딜레이가 고정된 값이라는 가정을 바탕으로 이루어졌다. 하지만 실제 클럭-출력 딜레이는 해당 플립-플롭의 셋업 및 홀드 스큐에 영향을 받는다. 본 논문에서는 이러한 특성을 수학적으로 정리하였으며, 이를 확장 가능한 속도 향상 기법과 더불어 주어진 회로의 타이밍 분석 및 클럭 스큐 스케쥴링 문제에 적용하였다. 둘째로, 유사 문턱 연산은 초고집적 회로 동작의 에너지 효율을 끌어 올릴 수 있다는 점에서 각광받지만, 큰 폭의 성능 변이 및 비선형성 때문에 널리 활용되고 있지 않다. 이를 해결하기 위해 유사 문턱 전압 영역 및 최신 공정 노드에서 보다 정확한 타이밍 예측을 위한 하드웨어 성능 모니터링 방법론 전반을 제안하였다. 마지막으로, 비동기 회로는 기존 동기 회로의 대안 중 하나로, 그 중에서도 비동기 파이프라인 회로는 비교적 적은 설계 노력만으로도 구현 가능하다는 장점이 있다. 본 논문에서는 2위상 묶음 데이터 프로토콜 기반 비동기 파이프라인 컨트롤러 상에서, 정확한 핸드셰이킹 통신을 위해 삽입된 딜레이 버퍼에 의한 면적 증가를 완화할 수 있는 합성 기법을 제시하였다.1 INTRODUCTION 1 1.1 Flexible Flip-Flop Timing Model 1 1.2 Hardware Performance Monitoring Methodology 4 1.3 Asynchronous Pipeline Controller 10 1.4 Contributions of this Dissertation 15 2 ANALYSIS AND OPTIMIZATION CONSIDERING FLEXIBLE FLIP-FLOP TIMING MODEL 17 2.1 Preliminaries 17 2.1.1 Terminologies 17 2.1.2 Timing Analysis 20 2.1.3 Clock-to-Q Delay Surface Modeling 21 2.2 Clock-to-Q Delay Interval Analysis 22 2.2.1 Derivation 23 2.2.2 Additional Constraints 26 2.2.3 Analysis: Finding Minimum Clock Period 28 2.2.4 Optimization: Clock Skew Scheduling 30 2.2.5 Scalable Speedup Technique 33 2.3 Experimental Results 37 2.3.1 Application to Minimum Clock Period Finding 37 2.3.2 Application to Clock Skew Scheduling 39 2.3.3 Efficacy of Scalable Speedup Technique 43 2.4 Summary 44 3 HARDWARE PERFORMANCE MONITORING METHODOLOGY AT NTC AND ADVANCED TECHNOLOGY NODE 45 3.1 Overall Flow of Proposed HPM Methodology 45 3.2 Prerequisites to HPM Methodology 47 3.2.1 BEOL Process Variation Modeling 47 3.2.2 Surrogate Model Preparation 49 3.3 HPM Methodology: Design Phase 52 3.3.1 HPM2PV Model Construction 52 3.3.2 Optimization of Monitoring Circuits Configuration 54 3.3.3 PV2CPT Model Construction 58 3.4 HPM Methodology: Post-Silicon Phase 60 3.4.1 Transfer Learning in Silicon Characterization Step 60 3.4.2 Procedures in Volume Production Phase 61 3.5 Experimental Results 62 3.5.1 Experimental Setup 62 3.5.2 Exploration of Monitoring Circuits Configuration 64 3.5.3 Effectiveness of Monitoring Circuits Optimization 66 3.5.4 Considering BEOL PVs and Uncertainty Learning 68 3.5.5 Comparison among Different Prediction Flows 69 3.5.6 Effectiveness of Prediction Model Calibration 71 3.6 Summary 73 4 LIGHTENING ASYNCHRONOUS PIPELINE CONTROLLER 75 4.1 Preliminaries and State-of-the-Art Work 75 4.1.1 Bundled-data vs. Dual-rail Asynchronous Circuits 75 4.1.2 Two-phase vs. Four-phase Bundled-data Protocol 76 4.1.3 Conventional State-of-the-Art Pipeline Controller Template 77 4.2 Delay Path Sharing for Lightening Pipeline Controller Template 78 4.2.1 Synthesizing Sharable Delay Paths 78 4.2.2 Validating Logical Correctness for Sharable Delay Paths 80 4.2.3 Reformulating Timing Constraints of Controller Template 81 4.2.4 Minimally Allocating Delay Buffers 87 4.3 In-depth Pipeline Controller Template Synthesis with Delay Path Reusing 88 4.3.1 Synthesizing Delay Path Units 88 4.3.2 Validating Logical Correctness of Delay Path Units 89 4.3.3 Updating Timing Constraints for Delay Path Units 91 4.3.4 In-depth Synthesis Flow Utilizing Delay Path Units 95 4.4 Experimental Results 99 4.4.1 Environment Setup 99 4.4.2 Piecewise Linear Modeling of Delay Path Unit Area 99 4.4.3 Comparison of Power, Performance, and Area 102 4.5 Summary 107 5 CONCLUSION 109 5.1 Chapter 2 109 5.2 Chapter 3 110 5.3 Chapter 4 110 Abstract (In Korean) 127Docto

Developing A Discrete-Event Simulation Model For Semiconductor Supply Chain

Due to the volatility of demand of integrated circuits (ICs), it is vital to have master planning activity for the manufacturing supply chain to forecast the demand. Production decisions and production planning are based on the demand forecast. With accurate forecasting result, the benefits could be found in the reduction of inventory cost, improvement of order fulfilment, high level of customer satisfaction and many more. In contrast, the most significant impact causes by bad demand forecast are waste of money and time. Specifically for fabless semiconductor company, the shorter duration between placing of sales order by customer and the order requested date compared to the manufacturing cycle time needed for the processes are the most significant challenge faced by the industry. The typical sales order is booked at eight to twelve weeks ahead of the order requested date. Whereas manufacturing cycle time for an end-to-end semiconductor process takes anywhere from 20 to 30 week. Therefore, by developing a discrete-event simulation model, some of the crucial decision variables such as the production quantities of products at different stages, the release quantity of bare wafer to the wafer fab, the amount of inventory of product and bare wafer at the end of a period could be examined in term of planning and control. The simulation model that is constructed in Python will have input parameters such as customers’ demand for product and GDPW (good die per wafer). The model is programmed with stock alarm to alert the user when the quantity of products reaches certain critical level, thus this model could help the company to control the process. On the other hand, the company could utilise the model to simulate the manufacturing activities when comes to planning. Through running the simulation, the company could get to know the duration needed to fulfil the customer’s demand and the level of inventory at each step to avoid high inventory holding costs due to overstocking

Γ (Gamma): cloud-based analog circuit design system

Includes bibliographical references.2016 Summer.With ever increasing demand for lower power consumption, lower cost, and higher performance, designing analog circuits to meet design specifications has become an increasing challenging task, On one hand, analog circuit designers must have intimate knowledge about the underlining silicon process technology's capability to achieve the desired specifications. On the other hand, they must understand the impact of tweaking circuits to satisfy a given specification on all circuit performance parameters. Analog designers have traditionally learned to tackle design problems with numerous circuit simulations using accurate circuit simulators such as SPICE, and have increasingly relied on trial-and-error approaches to reach a converging point. However, the increased complexity with each generation of silicon technology and high dimensionality of searching for solutions, even for some simple analog circuits, have made trial-and-error approaches extremely inefficient, causing long design cycles and often missed market opportunities. Novel rapid and accurate circuit evaluation methods that are tightly integrated with circuit search and optimization methods are needed to aid design productivity. Furthermore, the current design environment with fully distributed licensing and supporting structures is cumbersome at best to allow efficient and up-to-date support for design engineers. With increasing support and licensing costs, fewer and fewer design centers can afford it. Cloud-based software as a service (SaaS) model provides new opportunities for CAD applications. It enables immediate software delivery and update to customers at very low cost. SaaS tools benefit from fast feedback and sharing channels between users and developers and run on hardware resources tailored and provided for them by software vendors. However, web-based tools must perform in a very short turn-around schedule and be always responsive. A new class of analog design tools is presented in this dissertation. The tools provide effective design aid to analog circuit designers with a dash-board control of many important circuit parameters. Fast and accurate circuit evaluations are achieved using a novel lookup-table transistor models (LUT) with novel built-in features tightly integrated with the search engine to achieve desired speed and accuracy. This enables circuit evaluation time several orders faster than SPICE simulations. The proposed architecture for analog design attempts to break the traditional analog design flow using SPICE based trial-and-error methods by providing designers with useful information about the effects of prior design decisions they have made and potential next steps they can take to meet specifications. Benefiting from the advantages offered by web-hosted architectures, the proposed architecture incorporates SaaS as its operating model. The application of the proposed architecture is illustrated by an analog circuit sizer and optimizer. The Γ (Gamma) sizer and optimizer show how web-based design-decision supporting tool can help analog circuit designers to reduce design time and achieve high quality circuit

Developing silicon pixel detectors for LHCb: constructing the VELO Upgrade and developing a MAPS-based tracking detector

The Large Hadron Collider beauty (LHCb) experiment is currently undergoing a major upgrade of its detector, including the construction of a new silicon pixel detector, the Vertex Locator (VELO) Upgrade. The challenges faced by the LHCb VELO Upgrade are discussed, and the design to overcome them is presented. VELO modules have been produced at the University of Manchester. The VELO modules use 55 $\mu$m pixels operating 5.1 mm from the beam without a beam pipe, an innovative silicon microchannel cooling substrate, and 40 MHz readout with a full detector bandwidth of 3 Tb/s. The module assembly process and the results of the associated R&D are presented. The mechanical and electronic tests are described. A grading scheme for each test is described, and the results are presented. The majority of the modules are of excellent quality, with 40 out of 43 of suitable quality for installation in the experiment. A full set of modules for the experiment has now been produced. The VELO Upgrade is read out into a data acquisition system based on an FPGA board. The architecture of the readout firmware for the readout FPGA for the VELO Upgrade is presented, and the function of each block described. Challenges arise due to the design of the VeloPix front end chip, the fully-software trigger and real-time analysis paradigm. These challenges are discussed and their solutions briefly described. An algorithm for identifying isolated clusters is presented and previously-considered approaches discussed. The current design uses around 83 % of the available logic blocks, and 85 % of the available memory blocks. A complete version of the firmware is now available and is being refined. An ultimate version of the LHCb experiment, the LHCb Upgrade II, is being designed for the 2030s to fully exploit the potential of the high luminosity LHC. The Mighty Tracker is the proposed new combined-technology downstream tracker for Upgrade II, consisting of a silicon pixel inner region and a scintillating fibre outer region. A potential layout of the detector and modules is given. The silicon pixels will likely be the first LHC tracker based on radiation-hard HV-MAPS technology. Studies for the electronic readout system of the silicon inner region are reported. The total bandwidth and its distribution across the tracker are discussed. The numbers of key readout and FPGA DAQ boards are calculated. The detector's expected data rate is 8.13 Tb/s in Upgrade II conditions over a total of more than 46,000 front end chips

DESIGN METHODOLOGIES FOR RELIABLE AND ENERGY-EFFICIENT MULTIPROCESSOR SYSTEM

Ph.DDOCTOR OF PHILOSOPH

Optimization of high-throughput real-time processes in physics reconstruction

La presente tesis se ha desarrollado en colaboración entre la Universidad de Sevilla y la Organización Europea para la Investigación Nuclear, CERN. El detector LHCb es uno de los cuatro grandes detectores situados en el Gran Colisionador de Hadrones, LHC. En LHCb, se colisionan partículas a altas energías para comprender la diferencia existente entre la materia y la antimateria. Debido a la cantidad ingente de datos generada por el detector, es necesario realizar un filtrado de datos en tiempo real, fundamentado en los conocimientos actuales recogidos en el Modelo Estándar de física de partículas. El filtrado, también conocido como High Level Trigger, deberá procesar un throughput de 40 Tb/s de datos, y realizar un filtrado de aproximadamente 1 000:1, reduciendo el throughput a unos 40 Gb/s de salida, que se almacenan para posterior análisis. El proceso del High Level Trigger se subdivide a su vez en dos etapas: High Level Trigger 1 (HLT1) y High Level Trigger 2 (HLT2). El HLT1 transcurre en tiempo real, y realiza una reducción de datos de aproximadamente 30:1. El HLT1 consiste en una serie de procesos software que reconstruyen lo que ha sucedido en la colisión de partículas. En la reconstrucción del HLT1 únicamente se analizan las trayectorias de las partículas producidas fruto de la colisión, en un problema conocido como reconstrucción de trazas, para dictaminar el interés de las colisiones. Por contra, el proceso HLT2 es más fino, requiriendo más tiempo en realizarse y reconstruyendo todos los subdetectores que componen LHCb. Hacia 2020, el detector LHCb, así como todos los componentes del sistema de adquisici´on de datos, serán actualizados acorde a los últimos desarrollos técnicos. Como parte del sistema de adquisición de datos, los servidores que procesan HLT1 y HLT2 también sufrirán una actualización. Al mismo tiempo, el acelerador LHC será también actualizado, de manera que la cantidad de datos generada en cada cruce de grupo de partículas aumentare en aproxidamente 5 veces la actual. Debido a las actualizaciones tanto del acelerador como del detector, se prevé que la cantidad de datos que deberá procesar el HLT en su totalidad sea unas 40 veces mayor a la actual. La previsión de la escalabilidad del software actual a 2020 subestim´ó los recursos necesarios para hacer frente al incremento en throughput. Esto produjo que se pusiera en marcha un estudio de todos los algoritmos tanto del HLT1 como del HLT2, así como una actualización del código a nuevos estándares, para mejorar su rendimiento y ser capaz de procesar la cantidad de datos esperada. En esta tesis, se exploran varios algoritmos de la reconstrucción de LHCb. El problema de reconstrucción de trazas se analiza en profundidad y se proponen nuevos algoritmos para su resolución. Ya que los problemas analizados exhiben un paralelismo masivo, estos algoritmos se implementan en lenguajes especializados para tarjetas gráficas modernas (GPUs), dada su arquitectura inherentemente paralela. En este trabajo se dise ˜nan dos algoritmos de reconstrucción de trazas. Además, se diseñan adicionalmente cuatro algoritmos de decodificación y un algoritmo de clustering, problemas también encontrados en el HLT1. Por otra parte, se diseña un algoritmo para el filtrado de Kalman, que puede ser utilizado en ambas etapas. Los algoritmos desarrollados cumplen con los requisitos esperados por la colaboración LHCb para el año 2020. Para poder ejecutar los algoritmos eficientemente en tarjetas gráficas, se desarrolla un framework especializado para GPUs, que permite la ejecución paralela de secuencias de reconstrucción en GPUs. Combinando los algoritmos desarrollados con el framework, se completa una secuencia de ejecución que asienta las bases para un HLT1 ejecutable en GPU. Durante la investigación llevada a cabo en esta tesis, y gracias a los desarrollos arriba mencionados y a la colaboración de un pequeño equipo de personas coordinado por el autor, se completa un HLT1 ejecutable en GPUs. El rendimiento obtenido en GPUs, producto de esta tesis, permite hacer frente al reto de ejecutar una secuencia de reconstrucción en tiempo real, bajo las condiciones actualizadas de LHCb previstas para 2020. As´ı mismo, se completa por primera vez para cualquier experimento del LHC un High Level Trigger que se ejecuta únicamente en GPUs. Finalmente, se detallan varias posibles configuraciones para incluir tarjetas gr´aficas en el sistema de adquisición de datos de LHCb.The current thesis has been developed in collaboration between Universidad de Sevilla and the European Organization for Nuclear Research, CERN. The LHCb detector is one of four big detectors placed alongside the Large Hadron Collider, LHC. In LHCb, particles are collided at high energies in order to understand the difference between matter and antimatter. Due to the massive quantity of data generated by the detector, it is necessary to filter data in real-time. The filtering, also known as High Level Trigger, processes a throughput of 40 Tb/s of data and performs a selection of approximately 1 000:1. The throughput is thus reduced to roughly 40 Gb/s of data output, which is then stored for posterior analysis. The High Level Trigger process is subdivided into two stages: High Level Trigger 1 (HLT1) and High Level Trigger 2 (HLT2). HLT1 occurs in real-time, and yields a reduction of data of approximately 30:1. HLT1 consists in a series of software processes that reconstruct particle collisions. The HLT1 reconstruction only analyzes the trajectories of particles produced at the collision, solving a problem known as track reconstruction, that determines whether the collision data is kept or discarded. In contrast, HLT2 is a finer process, which requires more time to execute and reconstructs all subdetectors composing LHCb. Towards 2020, the LHCb detector and all the components composing the data acquisition system will be upgraded. As part of the data acquisition system, the servers that process HLT1 and HLT2 will also be upgraded. In addition, the LHC accelerator will also be updated, increasing the data generated in every bunch crossing by roughly 5 times. Due to the accelerator and detector upgrades, the amount of data that the HLT will require to process is expected to increase by 40 times. The foreseen scalability of the software through 2020 underestimated the required resources to face the increase in data throughput. As a consequence, studies of all algorithms composing HLT1 and HLT2 and code modernizations were carried out, in order to obtain a better performance and increase the processing capability of the foreseen hardware resources in the upgrade. In this thesis, several algorithms of the LHCb recontruction are explored. The track reconstruction problem is analyzed in depth, and new algorithms are proposed. Since the analyzed problems are massively parallel, these algorithms are implemented in specialized languages for modern graphics cards (GPUs), due to their inherently parallel architecture. From this work stem two algorithm designs. Furthermore, four additional decoding algorithms and a clustering algorithms have been designed and implemented, which are also part of HLT1. Apart from that, an parallel Kalman filter algorithm has been designed and implemented, which can be used in both HLT stages. The developed algorithms satisfy the requirements of the LHCb collaboration for the LHCb upgrade. In order to execute the algorithms efficiently on GPUs, a software framework specialized for GPUs is developed, which allows executing GPU reconstruction sequences in parallel. Combining the developed algorithms with the framework, an execution sequence is completed as the foundations of a GPU HLT1. During the research carried out in this thesis, the aforementioned developments and a small group of collaborators coordinated by the author lead to the completion of a full GPU HLT1 sequence. The performance obtained on GPUs allows executing a reconstruction sequence in real-time, under LHCb upgrade conditions. The developed GPU HLT1 constitutes the first GPU high level trigger ever developed for an LHC experiment. Finally, various possible realizations of the GPU HLT1 to integrate in a production GPU-equipped data acquisition system are detailed