TeMA: A Tensorial Memetic Algorithm for Many-Objective Parallel Disassembly Sequence Planning in Product Refurbishment

The refurbishment market is rich in opportunities—the global refurbished smartphones market alone will be $38.9 billion by 2025. Refurbishing a product involves disassembling it to test the key parts and replacing those that are defective or worn. This restores the product to like-new conditions, so that it can be put on the market again at a lower price. Making this process quick and efficient is crucial. This paper presents a novel formulation of parallel disassembly problem that maximizes the degree of parallelism, the level of ergonomics, and how the workers' workload is balanced, while minimizing the disassembly time and the number of times the product has to be rotated. The problem is solved using the Tensorial Memetic Algorithm (TeMA), a novel two-stage many-objective (MaO) algorithm, which encodes parallel disassembly plans by using third-order tensors. TeMA first splits the objectives into primary and secondary on the basis of a decision-maker's preferences, and then finds Pareto-optimal compromises (seeds) of the primary objectives. In the second stage, TeMA performs a fine-grained local search that explores the objective space regions around the seeds, to improve the secondary objectives. TeMA was tested on two real-world refurbishment processes involving a smartphone and a washing machine. The experiments showed that, on average, TeMA is statistically more accurate than various efficient MaO algorithms in the decision-maker's area of preference

Multi-objective ant colony optimization for the twin-screw configuration problem

The Twin-Screw Configuration Problem (TSCP) consists in identifying the best location of a set of available screw elements along a screw shaft. Due to its combinatorial nature, it can be seen as a sequencing problem. In addition, different conflicting objectives may have to be considered when defining a screw configuration and, thus, it is usually tackled as a multi-objective optimization problem. In this research, a multi-objective ant colony optimization (MOACO) algorithm was adapted to deal with the TSCP. The influence of different parameters of the MOACO algorithm was studied and its performance was compared with that of a previously proposed multi-objective evolutionary algorithm and a two-phase local search algorithm. The experimental results showed that MOACO algorithms have a significant potential for solving the TSCP.This work has been supported by the Portuguese Fundacao para a Ciencia e Tecnologia under PhD grant SFRH/BD/21921/2005. Thomas Stutzle acknowledges support of the Belgian F.R.S-FNRS of which he is a research associate, the E-SWARM project, funded by an ERC Advanced Grant, and by the Meta-X project, funded by the Scientific Research Directorate of the French Community of Belgium

Green Technologies for Production Processes

This book focuses on original research works about Green Technologies for Production Processes, including discrete production processes and process production processes, from various aspects that tackle product, process, and system issues in production. The aim is to report the state-of-the-art on relevant research topics and highlight the barriers, challenges, and opportunities we are facing. This book includes 22 research papers and involves energy-saving and waste reduction in production processes, design and manufacturing of green products, low carbon manufacturing and remanufacturing, management and policy for sustainable production, technologies of mitigating CO2 emissions, and other green technologies

Effects of work injury cost to overall production cost with linear programming approach

Production planning is an important activity in manufacturing industries. The main goal of production planning is to minimize the cost under the condition that the customer requirement in terms of quality, quantity, and time is satisfied. An important player (human) is with little attention in traditional production planning. This thesis studied production planning with consideration of human factor, especially human work injuries as a result of performing a repetitive operation for a certain period of time in production systems. Production planning in this thesis only takes the minimization of total production cost as its goal. A linear programming technique was employed to incorporate the cost of work injury into the total production cost model. The LINDOTM software was used to solve the linear production planning model and to analyze the solution. Finally, the benefits of the production planning, which considers work injury, were discussed. Several conclusions can be drawn from this study: (1) the traditional production planning model, which only takes the material costs and labor costs into account, cannot deal with the cost related to work injury; (2) the work injury cost could be significant in those manual-intensive assembly systems, especially with high production rates; (3) the careful design of the worker’s postures can significantly reduce the work injury cost and thus the total cost of production. The significant contributions of this thesis are: (1) the development of a mathematical model for the total production cost including the work injury cost and (2) the finding that the work injury cost may be a significant portion in the total cost of production in the assembly system that has intensive manual works.

Futuristic Air Compressor System Design and Operation by Using Artificial Intelligence

Indiana University-Purdue University Indianapolis (IUPUI)The compressed air system is widely used throughout the industry. Air compressors are one of the most costly systems to operate in industrial plants in terms of energy consumption. Therefore, it becomes one of the primary targets when it comes to electrical energy and load management practices. Load forecasting is the first step in developing energy management systems both on the supply and user side. A comprehensive literature review has been conducted, and there was a need to study if predicting compressed air system’s load is a possibility. System’s load profile will be valuable to the industry practitioners as well as related software providers in developing better practice and tools for load management and look-ahead scheduling programs. Feed forward neural networks (FFNN) and long short-term memory (LSTM) techniques have been used to perform 15 minutes ahead prediction. Three cases of different sizes and control methods have been studied. The results proved the possibility of the forecast. In this study two control methods have been developed by using the prediction. The first control method is designed for variable speed driven air compressors. The goal was to decrease the maximum electrical load for the air compressor by using the system's full operational capabilities and the air receiver tank. This goal has been achieved by optimizing the system operation and developing a practical control method. The results can be used to decrease the maximum electrical load consumed by the system as well as assuring the sufficient air for the users during the peak compressed air demand by users. This method can also prevent backup or secondary systems from running during the peak compressed air demand which can result in more energy and demand savings. Load management plays a pivotal role and developing maximum load reduction methods by users can result in more sustainability as well as the cost reduction for developing sustainable energy production sources. The last part of this research is concentrated on reducing the energy consumed by load/unload controlled air compressors. Two novel control methods have been introduced. One method uses the prediction as input, and the other one doesn't require prediction. Both of them resulted in energy consumption reduction by increasing the off period with the same compressed air output or in other words without sacrificing the required compressed air needed for production.2019-12-0

Designing screws for polymer compounding in twin-screw extruders

Tese de doutoramento em Ciência e Engenharia de Polímeros e CompósitosConsidering its modular construction, co-rotating twin screw extruders can be easily adapted to work with polymeric systems with more stringent specifications. However, their geometrical flexibility makes the performance of these machines strongly dependent on the screw configuration. Therefore, the definition of the adequate screw geometry to use in a specific polymer system is an important process requirement which is currently achieved empirically or using a trial-and-error basis. The aim of this work is to develop an automatic optimization methodology able to define the best screw geometry/configuration to use in a specific compounding/reactive extrusion operation, reducing both cost and time. This constitutes an optimization problem where a set of different screw elements are to be sequentially positioned along the screw in order to maximize the extruder performance. For that, a global modeling program considering the most important physical, thermal and rheological phenomena developing along the axis of an intermeshing co-rotating twin screw extruder was initially developed. The accuracy and sensitivity of the software to changes in the input parameters was tested for different operating conditions and screw configurations using a laboratorial Leistritz LSM 30.34 extruder. Then, this modeling software was integrated into an optimization methodology in order to be possible solving the Twin Screw Configuration Problem. Multi-objective versions of local search algorithms (Two Phase Local Search and Pareto Local Search) and Ant Colony Optimization algorithms were implemented and adapted to deal with the combinatorial, discrete and multi-objective nature of the problem. Their performance was studied making use of the hypervolume indicator and Empirical Attainment Function, and compared with the Reduced Pareto Search Genetic Algorithm (RPSGA) previously developed and applied to this problem. In order to improve the quality of the results and/or to decrease the computational cost required by the optimization methodology, different hybrid algorithms were tested. The approaches developed considers the use of local search procedures (TPLS and PLS algorithms) into population based metaheuristics, as MOACO and MOEA algorithms. Finally, the optimization methodology developed was applied to the optimization of a starch cationization reaction. Several starch cationization case studies, involving different screw elements screw lengths and conflicting objectives, were tested in order to validate this technique and to prove the potential of this automatic optimization methodology.Devido à sua construção modular, as extrusoras de duplo-fuso co-rotativas podem ser facilmente adaptadas a sistemas poliméricos que requerem especificações mais rigorosas. No entanto, esta flexibilidade geométrica torna o seu desempenho fortemente dependente da configuração do parafuso. Por isso, a tarefa de definir a melhor configuração do parafuso para usar num determinado sistema polimérico é um requisito importante do processo que é actualmente realizada empiricamente ou utilizando um processo de tentativa erro. O objectivo principal deste trabalho é desenvolver uma metodologia automática de optimização que seja capaz de definir a melhor configuração/geometria do parafuso a usar num determinado sistema de extrusão, reduzindo custos e tempo. Este problema é um problema de optimização, onde os vários elementos do parafuso têm que ser sequencialmente posicionados ao longo do eixo do parafuso de forma a maximizar o desempenho da extrusora. Para isso, foi inicialmente desenvolvido um programa de modelação que considera os mais importantes fenómenos físicos, térmicos e reológicos que ocorrem ao longo da extrusora de duplo fuso co-rotativa. De forma a testar a precisão e a sensibilidade do software às alterações dos parâmetros, diversas condições operativas e configurações de parafuso foram testadas tendo como base uma extrusora laboratorial Leistritz LSM 30.34. Seguidamente, este software de modelação foi integrado numa metodologia de optimização com vista à resolução do problema de configuração da extrusora de duplo-fuso. Para lidar com a natureza combinatorial, discreta e multi-objectiva do problema em estudo, foram adaptadas e implementadas versões multi-objectivas de algoritmos de procura local (Two-Phase Local Search and Pareto Local Search) e Ant Colony Optimization. O desempenho dos diversos algoritmos foi estudado usando o hipervolume e as Empirical Attainment Functions. Os resultados foram comparados com os resultados obtidos com o algoritmo genético Reduced Pareto Search Genetic Algorithm (RPSGA) desenvolvido e aplicado anteriormente a este problema. Com o objectivo de melhorar a qualidade dos resultados e/ou diminuir o esforço computacional exigido pela metodologia de optimização, foram testadas diversas hibridizações. Os algoritmos híbridos desenvolvidos consideram a integração de algoritmos de procura local (TPLS e PLS) noutras metheuristicas, como MOACO e MOEA. Por fim, a metodologia de optimização desenvolvida neste trabalho foi testada na optimização de uma reacção de cationização do amido. Para validar esta técnica e provar o seu potencial, foram realizados vários estudos envolvendo diferentes elementos e comprimentos de parafusos, bem como, a optimização de objectivos em conflito

Research in Supply Chain Management: Issue and Area Development

Today the study of supply chain management (SCM) is growing rapidly and provides a great opportunity to do research both empirical and theoretical development. Research opportunities in SCM has been reviewed by many researchers and grouped into many categories. This paper contains a review of research SCM and classify into 7 categories, namely (1) SCM Operational Management & Strategy, (2) knowledge management, (3) Relationship Management, (4) Information Technology in SCM, (5) Supply Chain Design, Logistics & Infrastructure, (6) Global Issues, (7) Environment, Legal & Regulations. The issue in each category and research opportunities will be discussed in this paper. Keywords: Supply Chain Management, Research Opportunities in SCM, Issue in SC