Multi-objective Anti-swing Trajectory Planning of Double-pendulum Tower Crane Operations using Opposition-based Evolutionary Algorithm

Underactuated tower crane lifting requires time-energy optimal trajectories for the trolley/slew operations and reduction of the unactuated swings resulting from the trolley/jib motion. In scenarios involving non-negligible hook mass or long rig-cable, the hook-payload unit exhibits double-pendulum behaviour, making the problem highly challenging. This article introduces an offline multi-objective anti-swing trajectory planning module for a Computer-Aided Lift Planning (CALP) system of autonomous double-pendulum tower cranes, addressing all the transient state constraints. A set of auxiliary outputs are selected by methodically analyzing the payload swing dynamics and are used to prove the differential flatness property of the crane operations. The flat outputs are parameterized via suitable B\'{e}zier curves to formulate the multi-objective trajectory optimization problems in the flat output space. A novel multi-objective evolutionary algorithm called Collective Oppositional Generalized Differential Evolution 3 (CO-GDE3) is employed as the optimizer. To obtain faster convergence and better consistency in getting a wide range of good solutions, a new population initialization strategy is integrated into the conventional GDE3. The computationally efficient initialization method incorporates various concepts of computational opposition. Statistical comparisons based on trolley and slew operations verify the superiority of convergence and reliability of CO-GDE3 over the standard GDE3. Trolley and slew operations of a collision-free lifting path computed via the path planner of the CALP system are selected for a simulation study. The simulated trajectories demonstrate that the proposed planner can produce time-energy optimal solutions, keeping all the state variables within their respective limits and restricting the hook and payload swings.Comment: 14 pages, 14 figures, 6 table

Towards a generic optimal co-design of hardware architecture and control configuration for interacting subsystems

In plants consisting of multiple interacting subsystems, the decision on how to optimally select and place actuators and sensors and the accompanying question on how to control the overall plant is a challenging task. Since there is no theoretical framework describing the impact of sensor and actuator placement on performance, an optimization method exploring the possible configurations is introduced in this paper to find a trade-off between implementation cost and achievable performance. Moreover, a novel model-based procedure is presented to simultaneously co-design the optimal number, type and location of actuators and sensors and to determine the corresponding optimal control architecture and accompanying control parameters. This paper adds the optimization of the control architecture to the current state-of-the-art. As an optimization output, a Pareto front is presented, providing insights on the optimal total plant performance related to the hardware and control design implementation cost. The proposed algorithm is not focused on one particular application or a specific optimization problem, but is instead a generally applicable method and can be applied to a wide range of applications (e.g., mechatronic, electrical, thermal). In this paper, the co-design approach is validated on a mechanical setup

Ein neues Konzept zur Modellierung und Regelung von dynamischen Transportvorgängen in der industriellen Robotik in Echtzeit

In dieser Arbeit wird ein Konzept vorgestellt mit dem ein dynamischer Transport modelliert und geregelt werden kann. Das Vorgehen beinhaltet die Aufstellung des physikalischen Modells, Ableitung der mathematischen Beschreibung in Form von Differentialgleichungen, Modell- und physikalische Simulationen und das Experiment. Durch eine breite Auswahl von Anwendungsfällen wird die Universalität des Vorgehens veranschaulicht

Bio-inspired robotic control in underactuation: principles for energy efficacy, dynamic compliance interactions and adaptability.

Biological systems achieve energy efficient and adaptive behaviours through extensive autologous and exogenous compliant interactions. Active dynamic compliances are created and enhanced from musculoskeletal system (joint-space) to external environment (task-space) amongst the underactuated motions. Underactuated systems with viscoelastic property are similar to these biological systems, in that their self-organisation and overall tasks must be achieved by coordinating the subsystems and dynamically interacting with the environment. One important question to raise is: How can we design control systems to achieve efficient locomotion, while adapt to dynamic conditions as the living systems do? In this thesis, a trajectory planning algorithm is developed for underactuated microrobotic systems with bio-inspired self-propulsion and viscoelastic property to achieve synchronized motion in an energy efficient, adaptive and analysable manner. The geometry of the state space of the systems is explicitly utilized, such that a synchronization of the generalized coordinates is achieved in terms of geometric relations along the desired motion trajectory. As a result, the internal dynamics complexity is sufficiently reduced, the dynamic couplings are explicitly characterised, and then the underactuated dynamics are projected onto a hyper-manifold. Following such a reduction and characterization, we arrive at mappings of system compliance and integrable second-order dynamics with the passive degrees of freedom. As such, the issue of trajectory planning is converted into convenient nonlinear geometric analysis and optimal trajectory parameterization. Solutions of the reduced dynamics and the geometric relations can be obtained through an optimal motion trajectory generator. Theoretical background of the proposed approach is presented with rigorous analysis and developed in detail for a particular example. Experimental studies are conducted to verify the effectiveness of the proposed method. Towards compliance interactions with the environment, accurate modelling or prediction of nonlinear friction forces is a nontrivial whilst challenging task. Frictional instabilities are typically required to be eliminated or compensated through efficiently designed controllers. In this work, a prediction and analysis framework is designed for the self-propelled vibro-driven system, whose locomotion greatly relies on the dynamic interactions with the nonlinear frictions. This thesis proposes a combined physics-based and analytical-based approach, in a manner that non-reversible characteristic for static friction, presliding as well as pure sliding regimes are revealed, and the frictional limit boundaries are identified. Nonlinear dynamic analysis and simulation results demonstrate good captions of experimentally observed frictional characteristics, quenching of friction-induced vibrations and satisfaction of energy requirements. The thesis also performs elaborative studies on trajectory tracking. Control schemes are designed and extended for a class of underactuated systems with concrete considerations on uncertainties and disturbances. They include a collocated partial feedback control scheme, and an adaptive variable structure control scheme with an elaborately designed auxiliary control variable. Generically, adaptive control schemes using neural networks are designed to ensure trajectory tracking. Theoretical background of these methods is presented with rigorous analysis and developed in detail for particular examples. The schemes promote the utilization of linear filters in the control input to improve the system robustness. Asymptotic stability and convergence of time-varying reference trajectories for the system dynamics are shown by means of Lyapunov synthesis

Human adaptive mechatronics methods for mobile working machines

Despite the trend of increasing automation degree in control systems, human operators are still needed in applications such as aviation and surgery, or machines used in remote mining, forestry, construction, and agriculture, just to name a few. Although there are research results showing that the performance between the operators of working machines differ significantly, there are currently no means to improve the performance of the human-machine system automatically based on the skill and working differences of the operators. Traditionally the human-machine systems are designed so that the machine is "constant" for every operator. On the contrary, the Human Adaptive Mechatronics (HAM) approach focuses on individual design, taking into account the skill differences and preferences of the operators. This thesis proposes a new type of a HAM system for mobile working machines called Human Adaptive Mechatronics and Coaching (HAMC) system that is designed to account for the challenges regarding to the measurement capability and the work complexity in the real-life machines. Moreover, the related subproblems including intent recognition, skill evaluation, human operator modeling, intelligent coaching and skill adaptivity are described. The intent recognition is solved using a Hidden Markov model (HMM) based work cycle modeling method, which is a basis for the skill evaluation. The methods are implemented in three industrial applications. The human operator modeling problem is studied from the structural models' perspective. The structural models can be used to describe a continuum of human operator models with respect to the operating points of the controlled machine. Several extensions and new approaches which enable more efficient parameter estimation using the experimental data are described for the conventional Modified Optimal Control Model (MOCM) of human operator. The human operator modeling methods are implemented to model a human operator controlling a trolley crane simulator. Finally, the concept of human adaptive Human-Machine Interface (HMI) is described. The analytic and knowledge-based approaches for realizing the HMI adaptation are presented and implemented for trolley crane simulator control

Advanced Discrete-Time Control Methods for Industrial Applications

This thesis focuses on developing advanced control methods for two industrial systems in discrete-time aiming to enhance their performance in delivering the control objectives as well as considering the practical aspects. The first part addresses wind power dispatch into the electricity network using a battery energy storage system (BESS). To manage the amount of energy sold to the electricity market, a novel control scheme is developed based on discrete-time model predictive control (MPC) to ensure the optimal operation of the BESS in the presence of practical constraints. The control scheme follows a decision policy to sell more energy at peak demand times and store it at off-peaks in compliance with the Australian National Electricity Market rules. The performance of the control system is assessed under different scenarios using actual wind farm and electricity price data in simulation environment. The second part considers the control of overhead crane systems for automatic operation. To achieve high-speed load transportation with high-precision and minimum load swings, a new modeling approach is developed based on independent joint control strategy which considers actuators as the main plant. The nonlinearities of overhead crane dynamics are treated as disturbances acting on each actuator. The resulting model enables us to estimate the unknown parameters of the system including coulomb friction constants. A novel load swing control is also designed based on passivity-based control to suppress load swings. Two discrete-time controllers are then developed based on MPC and state feedback control to track reference trajectories along with a feedforward control to compensate for disturbances using computed torque control and a novel disturbance observer. The practical results on an experimental overhead crane setup demonstrate the high performance of the designed control systems.Comment: PhD Thesis, 230 page

Diseño de un sistema de control óptimo multivariable aplicado a un sistema de péndulo doble

La presente tesis se enfoca en el diseño, análisis y validación de los controles óptimos para el Sistema de Péndulo Doble. Para ello, se desarrolla un modelo matemático del sistema desde un enfoque energético y se analiza su dinámica en diferentes puntos de operación. Los controladores óptimos utilizados en este estudio tuvieron como objetivo principal llevar los péndulos a su punto de equilibrio y mantenerlos allí. Entre los controladores lineales implementados, se incluyen el LQR, el Observador con controlador de estado, el MPC y en cuanto al controlador no lineal el NMPC. Este último se basa en el solver ACADO y utiliza una interfaz en MATLAB para resolver el problema óptimo de control en su forma no lineal, considerando la dinámica real del sistema, restricciones en las variables de estado y entrada de control, así como en las incertidumbres. Los resultados obtenidos fueron contrastados y se determina cuál de los controladores se adecua mejor al Sistema de Péndulo Doble. La tesis esta estructurada de la siguiente manera: Capítulo 1 provee una vista general de los trabajos e investigaciones sobre el Sistema de péndulo doble. Capítulo 2 presenta una visión general de la base teórica así como el modelamiento del Sistema de péndulo doble. Además incluye la linealización, implementación y validación del modelo. Capítulo 3 muestra las diferentes estrategias de control propuestas para la estabilización del Sistema de péndulo doble. Los controladores será posteriormente comparados en un mismo de operación de modo a fin de evaluar su performance.Por otro, se adiciona un apartado extra sobre el estudio de la robustez inherente del NMPC frente a perturbaciones. Capítulo 4 presenta los comentarios e impresiones sobre la realización de la presente tesis. Capítulo 5 termina la tesis con las conclusiones y observaciones

Engineering Dynamics and Life Sciences

From Preface: This is the fourteenth time when the conference “Dynamical Systems: Theory and Applications” gathers a numerous group of outstanding scientists and engineers, who deal with widely understood problems of theoretical and applied dynamics. Organization of the conference would not have been possible without a great effort of the staff of the Department of Automation, Biomechanics and Mechatronics. The patronage over the conference has been taken by the Committee of Mechanics of the Polish Academy of Sciences and Ministry of Science and Higher Education of Poland. It is a great pleasure that our invitation has been accepted by recording in the history of our conference number of people, including good colleagues and friends as well as a large group of researchers and scientists, who decided to participate in the conference for the first time. With proud and satisfaction we welcomed over 180 persons from 31 countries all over the world. They decided to share the results of their research and many years experiences in a discipline of dynamical systems by submitting many very interesting papers. This year, the DSTA Conference Proceedings were split into three volumes entitled “Dynamical Systems” with respective subtitles: Vibration, Control and Stability of Dynamical Systems; Mathematical and Numerical Aspects of Dynamical System Analysis and Engineering Dynamics and Life Sciences. Additionally, there will be also published two volumes of Springer Proceedings in Mathematics and Statistics entitled “Dynamical Systems in Theoretical Perspective” and “Dynamical Systems in Applications”

14th Conference on Dynamical Systems Theory and Applications DSTA 2017 ABSTRACTS

From Preface: This is the fourteen time when the conference “Dynamical Systems – Theory and Applications” gathers a numerous group of outstanding scientists and engineers, who deal with widely understood problems of theoretical and applied dynamics. Organization of the conference would not have been possible without a great effort of the staff of the Department of Automation, Biomechanics and Mechatronics. The patronage over the conference has been taken by the Committee of Mechanics of the Polish Academy of Sciences and the Ministry of Science and Higher Education. It is a great pleasure that our invitation has been accepted by so many people, including good colleagues and friends as well as a large group of researchers and scientists, who decided to participate in the conference for the first time. With proud and satisfaction we welcome nearly 250 persons from 38 countries all over the world. They decided to share the results of their research and many years experiences in the discipline of dynamical systems by submitting many very interesting papers. This booklet contains a collection of 375 abstracts, which have gained the acceptance of referees and have been qualified for publication in the conference proceedings [...]