Design and Development of Low Torque Ripple Variable-Speed Drive System With Six-Phase Switched Reluctance Motors

Switched reluctance motor (SRM) drives conventionally use current control techniques at low speed and voltage control techniques at high speed. However, these conventional methods usually fail to restrain the torque ripple, which is normally associated with this type of machine. Compared with conventional three-phase SRMs, higher phase SRMs have the advantage of lower torque ripple: To further reduce their torque ripple, this paper presents a control method for torque ripple reduction in six-phase SRM drives. A constant instantaneous torque is obtained by regulating the rotational speed of the stator flux linkage. This torque control method is subsequently developed for a conventional converter and a proposed novel converter with fewer switching devices. Moreover, modeling and simulation of this six-phase SRM drive system has been conducted in detail and validated experimentally using a 4.0-kW six-phase SRM drive system. Test results demonstrate that the proposed torque control method has outstanding performance of restraining the torque ripple with both converters for the six-phase SRM, showing superior performance to the conventional control techniques

Experimental investigation of in-wheel switched reluctance motor driving system for future electric vehicles

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Real-Time Torque Ripple Minimization of Outer Rotor Switched Reluctance Motor

The Switched Reluctance Motor (SRM) is becoming more and more attractive because of its simple structure, robustness and cost-efficiency. It is a good candidate for variable speed applications such as Electric Vehicles (EVs), electric ships, aerospace, wind turbines, etc. However, the SRM inherently suffers from high torque ripple which is the main limitation preventing its use in high-performance applications. To reduce this torque ripple, the turn-on and turn-off angles of the motor phases can be adjusted. In this thesis, the SRM fundamentals are investigated along with the inductance model. For the linear case, the inductance is calculated using the analytical method. The non-linear model is then discussed as an improvement to this method. Control loops are designed based on the system block diagrams which are derived from the small signal model. The turn-on angle is calculated according to the operating conditions, and the turnoff angle is varied within a small range. At each combination of turn-on and turn-off angles, torque ripple, which is defined as the summation of the differences between each instantaneous torque and the average torque, is estimated and compared with other combinations. Based on these results, the best firing angle is selected to achieve the minimum possible torque ripple. The method is verified using simulations in Matlab/Simulink and physical experiments. The control algorithm is implemented on a microcontroller for the experiments and it is able to tune the firing angles in real time at different operating conditions. Spectrum analysis of the torque signal is used to prove the reduction of torque ripple

ELIMINATING THE POSITION SENSOR IN A SWITCHED RELUCTANCE MOTOR DRIVE ACTUATOR APPLICATION

The switched reluctance motor (SRM) is receiving attention because of its merits: high operating temperature capability, fault tolerance, inherent shoot-through preventing inverter topology, high power density, high speed operation, and small rotor inertia. Rotor position information plays a critical role in the control of the SRM. Conventionally, separate position sensors, are used to obtain this information. Position sensors add complexity and cost to the control system and reduce its reliability and flexibility. In order to overcome the drawbacks of position sensors, this dissertation proposed and investigated a position sensorless control system that meets the needs of an electric actuator application. It is capable of working from zero to high speeds. In the control system, two different control strategies are proposed, one for low speeds and one for high speeds. Each strategy utilizes a state observer to estimate rotor position and speed and is capable of 4 quadrant operation. In the low speed strategy a Luenberger observer, which has been named the inductance profile demodulator based observer, is used where a pulse voltage is applied to the SRMs idle phases generating triangle shaped phase currents. The amplitude of the phase current is modulated by the SRMs inductance. The current is demodulated and combined with the output of a state observer to produce an error input to the observer so that the observer will track the actual SRM rotor position. The strategy can determine the SRMs rotor position at standstill and low speeds with torques up to rated torque. Another observer, named the simplified flux model based observer, is used for medium and high speeds. In this case, the flux is computed using the measured current and a simplified flux model. The difference between the computed flux and the measured flux generates an error that is input to the observer so that it will track the actual SRM rotor position. Since the speed ranges of the two control stragegies overlap, the final control system is capable of working from zero to high speed by switching between the two observers according to the estimated speed. The stability and performance of the observers are verified with simulation and experiments

Design of Outrunner Eectric Machines for Green Energy Applications

Interests in using rare-earth free motors such as switched reluctance motors (SRMs) for electric and hybrid electric vehicles (EV/HEVs) continue to gain popularity, owing to their low cost and robustness. Optimal design of an SRM, to meet specific characteristics for an application, should involve simultaneous optimization of the motor geometry and control in order to achieve the highest performance with the lowest cost. This dissertation firstly presents a constrained multi-objective optimization framework for design and control of a SRM based on a non-dominated sorting genetic algorithm II (NSGA-II). The proposed methodology optimizes SRM operation for high volume traction applications by considering multiple criteria including efficiency, average torque, and torque ripple. Several constraints are defined by the application considered, such as the motor stack length, minimum desired efficiency, etc. The outcome of this optimization includes an optimal geometry, outlining variables such as air gap length, rotor inner diameter, stator pole arc angle, etc as well as optimal turn-on and turn-off firing angles. Then the machine is manufactured according to the obtained optimal specifications. Finite element analysis (FEA) and experimental results are provided to validate the theoretical findings. A solution for exploring optimal firing angles of nonlinear current-controlled SRMs is proposed in order to minimize the torque ripple. Motor torque ripple for a certain electrical load requirement is minimized using a surrogate-based optimization of firing angles by adjusting the motor geometry, reference current, rotor speed and dc bus voltage. Surrogate-based optimization is facilitated via Neural Networks (NN) which are regression tools capable of learning complex multi-variate functions. Flux and torque of the nonlinear SRM is learned as a function of input parameters, and consequently the computation time of design, which is crucial in any micro controller unit, is expedited by replacing the look-up tables of flux and torque with the surrogate NN model. This dissertation then proposes a framework for the design and analysis of a coreless permanent magnet (PM) machine for a 100 kWh shaft-less high strength steel flywheel energy storage system (SHFES). The PM motor/generator is designed to meet the required specs in terms of torque-speed and power-speed characteristics given by the application. The design challenges of a motor/generator for this architecture include: the poor flux paths due to a large scale solid carbon steel rotor and zero-thermal convection of the airgap due to operation of the machine in vacuum. Magnetic flux in this architecture tends to be 3-D rather than constrained due to lack of core in the stator. In order to tackle these challenges, several other parameters such as a proper number of magnets and slots combination, number of turns in each coil, magnets with high saturated flux density and magnets size are carefully considered in the proposed design framework. Magnetic levitation allows the use of a coreless stator that is placed on a supporting structure. The proposed PM motor/generator comprehensive geometry, electromagnetic and mechanical dimensioning are followed by detailed 3-D FEA. The torque, power, and speed determined by the FEA electromagnetic analysis are met by the application design requirements and constraints for both the charging and discharging modes of operation. Finally, the motor/generator static thermal analysis is discussed in order to validate the proposed cooling system functionality

Cost-Effective and High-Efficiency Variable-Speed Switched Reluctance Drives With Ring-Connected Winding Configuration

This paper presents a novel converter topology for six-phase switched reluctance motor (SRM) drives, which reduces the number of switches and diodes by half, compared with the conventional asymmetric half-bridge converter, but needs no additional energy storage component. A dynamic model of a six-phase SRM is developed in the MATLAB/SIMULINK environment and conventional current chopping and angle position control techniques are applied to the proposed converter, demonstrating successful operation across the full speed range with modified conventional control techniques, lower converter losses, and higher system efficiency compared with the asymmetric half-bridge converter. Experimental tests comparing two versions of the proposed converter with an asymmetric half-bridge are described and verify the predictions of the simulations

Control of switched reluctance machines

This thesis is concerned with the control of switched reluctance machines for both motoring and generating applications. There are different control objectives in each case. For motoring operation, there are two possible control objectives. If the SRM is being employed in a servo-type application, the desire is for a constant output torque. However, for low performance applications where some amount of torque ripple is acceptable, the aim is to achieve efficient and accurate speed regulation. When the SRM is employed for generating purposes, the goal is to maintain the dc bus voltage at the required value while achieving maximum efficiency. Preliminary investigative work on switched reluctance machine control in both motoring and generating modes is performed. This includes the implementation and testing through simulation of two control strategies described in the literature. In addition, an experimental system is built for the development and testing of new control strategies. The inherent nonlinearity of the switched reluctance machine results in ripple in the torque profile. This adversely affects motoring performance for servo-type applications. Hence, three neuro-fuzzy control strategies for torque ripple minimisation in switched reluctance motors are developed. For all three control strategies, the training of a neurofuzzy compensator and the incorporation of the trained compensator into the overall switched reluctance drive are described. The performance of the control strategies in reducing the torque ripple is examined with simulations and through experimental testing. While the torque ripple is troublesome for servo-type applications, there are some applications where a certain amount of torque ripple is acceptable. Therefore, four simple motor control strategies for torque ripple-tolerant applications are described and tested experimentally. Three of the control strategies are for low speed motoring operation while the fourth is aimed at high speed motoring operation. Finally, three closed-loop generator control strategies aimed at high speed operation in single pulse mode are developed. The three control strategies are examined by testing on the experimental system. A comparison of the performance of the control strategies in terms of efficiency and peak current produced by each is presented

FPGA BASED IMPLEMENTATION OF A POSITION ESTIMATOR FOR CONTROLLING A SWITCHED RELUCTANCE MOTOR

Rotor Position information is essential in the operation of the Switched Reluctance Motor (SRM) for properly controlling its phase currents. This thesis uses Field Programmable Gate Array (FPGA) technology to implement a method to estimate the SRMs rotor position using the inverse inductance value of the SRMs phases. The estimated rotor position is given as input to the Commutator circuit, also implemented in the FPGA, to determine when torque-producing currents should be input in the SRM phase windings. The Estimator and Commutator design is coded using Verilog HDL and is simulated using Xilinx tools. This circuit is implemented on a Xilinx Virtex XCV800 FPGA system. The experimentally generated output is validated by comparing it with simulation results from a Simulink model of the Estimator. The performance of the FPGA based SRM rotor position estimator in terms of calculation time is compared to a digital signal processor (DSP) implementation of the same position estimator algorithm. It is found that the FPGA rotor position Estimator with a 5MHz clock can update its rotor position estimate every 7s compared to an update time of 50s for a TMS320C6701-150 DSP implementation using a commercial DSP board. This is a greater than 7 to one reduction in the update time