Industrial Fieldbus Improvements in Power Distribution and Conducted Noise Immunity With No Extra Costs

Industrial distributed control continues the move toward networks at all levels. At lower levels, control networks provide flexibility, reliability, and low cost, although perhaps the simplest but most important advantage is the reduced volume of wiring. Powered fieldbuses offer particular notable benefits in system wiring simplification. Nevertheless, very few papers are dealing with the potentials and limitations in power distribution through the bus cable. Only a few of the existent fieldbus standards consider this possibility but often simply as an option without enough technical specifications. In fact, nobody talks about it, but power distribution through the bus and conducted noise disturbances are strongly related. This paper points out and analyzes these limitations and proposes a new low-cost fieldbus physical layer that enlarges power distribution capability of the bus and improves system robustness. We show an industrial application on water desalination plants and the very good results obtained owing to the fieldbus. Finally, we present electromagnetic compatibility test results that verify improvements against electrical fast transients on the sensor/actuator connection side as disturbances usually encountered in harsh-environment industrial applications

Fuzzy-logic-based control, filtering, and fault detection for networked systems: A Survey

This paper is concerned with the overview of the recent progress in fuzzy-logic-based filtering, control, and fault detection problems. First, the network technologies are introduced, the networked control systems are categorized from the aspects of fieldbuses and industrial Ethernets, the necessity of utilizing the fuzzy logic is justified, and the network-induced phenomena are discussed. Then, the fuzzy logic control strategies are reviewed in great detail. Special attention is given to the thorough examination on the latest results for fuzzy PID control, fuzzy adaptive control, and fuzzy tracking control problems. Furthermore, recent advances on the fuzzy-logic-based filtering and fault detection problems are reviewed. Finally, conclusions are given and some possible future research directions are pointed out, for example, topics on two-dimensional networked systems, wireless networked control systems, Quality-of-Service (QoS) of networked systems, and fuzzy access control in open networked systems.This work was supported in part by the National Natural Science Foundation of China under Grants 61329301, 61374039, 61473163, and 61374127, the Hujiang Foundation of China under Grants C14002 andD15009, the Engineering and Physical Sciences Research Council (EPSRC) of the UK, the Royal Society of the UK, and the Alexander von Humboldt Foundation of Germany

Control and Instrumentation Topologies for an Integrated Wave Energy Array

SubmittedControl and Instrumentation (C&I) systems provide the framework for monitoring critical data streams and implementing control functions during the operation of a wave energy converter. However, cost and power constraints of wave energy converters present a challenge in designing a C&I architecture that is appropriate for the application. This study describes the design of a C&I system for an integrated wave en-ergy array. A specification is first developed by defining operational requirements and design principles, measurement and control priorities are then identified, incorporating a failure mode and effects analysis. Available instrumentation options in the industry are reviewed and C&I topologies are presented. A distribut-ed control system is proposed for the Albatern WaveNET Array, allowing for the implementation of control and protection strategies and condition monitoring. Improved C&I allows for the reduction of unplanned maintenance, maximising device availability for energy production.The author would like to thank the industrial and academic supervisors, in addition to many industrial representatives whom provided valuable input to this paper. The support of the ETI and RCUK Energy Programme funding for IDCORE (EP/J500847/1) is gratefully acknowledged

Design and Implementation of Smart Sensors with Capabilities of Process Fault Detection and Variable Prediction

A typical sensor consists of a sensing element and a transmitter. The major functions of a transmitter are limited to data acquisition and communication. The recently developed transmitters with ‘smart’ functions have been focused on easy setup/maintenance of the transmitter itself such as self-calibration and self-configuration. Recognizing the growing computational capabilities of microcontroller units (MCUs) used in these transmitters and underutilized computational resources, this thesis investigates the feasibility of adding additional functionalities to a transmitter to make it ‘smart’ without modifying its foot-print, nor adding supplementary hardware. Hence, a smart sensor is defined as sensing elements combined with a smart transmitter. The added functionalities enhance a smart sensor with respect to performing process fault detection and variable prediction. This thesis starts with literature review to identify the state-of-the-arts in this field and also determine potential industry needs for the added functionalities. Particular attentions have been paid to an existing commercial temperature transmitter named NCS-TT105 from Microcyber Corporation. Detailed examination has been made in its internal hardware architecture, software execution environment, and additional computational resources available for accommodating additional functions. Furthermore, the schemes of the algorithms for realizing process fault detection and variable prediction have been examined from both theoretical and feasibility perspectives to incorporate onboard NCS-TT105. An important body of the thesis is to implement additional functions in the MCUs of NCS-TT105 by allocating real-time execution of different tasks with assigned priorities in the real-time operating system (RTOS). The enhanced NCS-TT105 has gone through extensive evaluation on a physical process control test facility under various normal/fault conditions. The test results are satisfactory and design specifications have been achieved. To the best knowledge of the author, this is the first time that process fault detection and variable prediction have been implemented right onboard of a commercial transmitter. The enhanced smart transmitter is capable of providing the information of incipient faults in the process and future changes of critical process variables. It is believed that this is an initial step towards the realization of distributed intelligence in process control, where important decisions regarding the process can be made at a sensor level

SIMULATION ON DISTRIBUTED CONTROL SYSTEM TIME DELAY

One of the fastest growing market segments among control and automation technologies is the introduction and development of network control systems. Even though, fieldbus systems have been used for several years, functional and performance validation is an important issue addressed by fieldbus network design. Simulation support is needed for early functional validation and performance as an evaluation tool for the network design and operation performance analysis in early engineering stages. The delay time which is a random variable produced in the essence of the networked control system transmission process can greatly reduce the performance of control systems such as rising time and overshoot increasing, and situation where the control system become unstable. Therefore, this project briefly explains about the study on the fieldbus real time performance in term of time delay. Delay analysis on a designed cascaded control tank system with the case study of with and without controller have been performed to observe the severity of time delay on fieldbus system. The scope of study covered includes study on methodology to perform analysis on the fieldbus system of a plant using SIMULINK. From the findings, it can be observed that induced delay in complex fieldbus system is very prominent. Complex plant system has a high network delay and response time. Thus, these drawbacks can be overcome using simulation environment to forecast system behaviour and find the best suited network solutions beforehand to minimize engineering and hardware costs

On the Capability of Artificial Neural Networks to Compensate Nonlinearities in Wavelength Sensing

An intelligent sensor for light wavelength readout, suitable for visible range optical applications, has been developed. Using buried triple photo-junction as basic pixel sensing element in combination with artificial neural network (ANN), the wavelength readout with a full-scale error of less than 1.5% over the range of 400 to 780 nm can be achieved. Through this work, the applicability of the ANN approach in optical sensing is investigated and compared with conventional methods, and a good compromise between accuracy and the possibility for on-chip implementation was thus found. Indeed, this technique can serve different purposes and may replace conventional methods

Implementation of Computer Control in Control Loop Process

Process Control refers to the application of control technology components in order to achieve greater process stability, improved product specifications and yield, and to increase efficiency. In this work, in implementing a process control, Fieldbus technology is used on a simple control loop process. In definition, Fieldbus is a digital, two way communication link between controls where this technology is different with the 4-20mA Analog communication. The process control of desired plant is identified and depicted using P&ID. Then it is converted to the Function Block Diagram, by which the process control loop can be configured using SMAR SYSCON SYSTEM CONFIGURA TOR & ICONICS GEN32 Enterprise Edition. All related instruments and devices are initialized and configured using the same application. Finally, the performance of the process control using Fieldbus communication is monitore

A conformance test framework for the DeviceNet fieldbus

The DeviceNet fieldbus technology is introduced and discussed. DeviceNet is an open standard fieldbus which uses the proven Controller Area Network technology. As an open standard fieldbus, the device conformance is extremely important to ensure smooth operation. The error management in DeviceNet protocol is highlighted and an error injection technique is devised to test the implementation under test for the correct error-recovery conformance. The designed Error Frame Generator prototype allows the error management and recovery of DeviceNet implementations to be conformance tested. The Error Frame Generator can also be used in other Controller Area Network based protocols. In addition, an automated Conformance Test Engine framework has been defined for realising the conformance testing of DeviceNet implementations. Automated conformance test is used to achieve consistent and reliable test results, apart from the benefits in time and personnel savings. This involves the investigations and feasibility studies in adapting the ISO 9646 conformance test standards for use in DeviceNet fieldbus. The Unique Input/Output sequences method is used for the generation of DeviceNet conformance tests. The Unique Input/Output method does not require a fully specified protocol specification and gives shorter test sequences, since only specific state information is needed. As conformance testing addresses only the protocol verification, it is foreseen that formal method validation of the DeviceNet protocol must be performed at some stage to validate the DeviceNet specification