Design of master and slave modules on battery management system for electric vehicles

Nowadays, electric vehicle usage and the use of LiFePO4 batteries in electric vehicles gradually increase. However, there are important features to be considered to use these batteries safely and efficiently. Incorrect use of these batteries can lead to burning, explosion or shortening of the life of batteries. In this paper, a Battery Management System (BMS) for lithium based batteries is designed that operates more efficiently and communicates with UART between master and slave modules and can communicate via CAN protocol with external devices. Micro controller based control and protection equipment is designed that help to measure and monitor the voltage, temperature and current values of the batteries. They protect the battery cells from the conditions such as over charge, over discharge, high current, high temperature. BMS balances battery cell voltages during charging process with passive cell voltage balancing. In addition to the main controller module in the BMS, slave controller modules have been added to provide high resolution voltage and temperature tracking. A modular BMS has been devised which can be used in groups of batteries of different voltage values thanks to electrically isolated slave control modules

Advances in Electric Drive Vehicle Modeling with Subsequent Experimentation and Analysis

A combination of stricter emissions regulatory standards and rising oil prices is leading many automotive manufacturers to explore alternative energy vehicles. In an effort to achieve zero tail pipe emissions, many of these manufacturers are investigating electric drive vehicle technology. In an effort to provide University of Kansas students and researchers with a stand-alone tool for predicting electric vehicle performance, this work covers the development and validation of various models and techniques. Chapter 2 investigates the practicality of vehicle coast down testing as a suitable replacement to moving floor wind tunnel experimentation. The recent implementation of full-scale moving floor wind tunnels is forcing a re-estimation of previous coefficient of drag determinations. Moreover, these wind tunnels are relatively expensive to build and operate and may not capture concepts such as linear and quadratic velocity dependency along with the influence of tire pressure on rolling resistance. The testing method explained here improves the accuracy of the fundamental vehicle modeling equations while remaining relatively affordable. The third chapter outlines various models used to predict battery capacity. The authors investigate the effectiveness of Peukert's Law and its application in lithium-based batteries. The work then presents the various effects of battery temperature on capacity and outlines previous work in the field. This paper then expands upon Peukert's equation in order to include both variable current and temperature effects. The method proposed captures these requirements based on a relative maximum capacity criterion. Experimental methods presented in the paper provide an economical testing procedure capable of producing the required coefficients in order to build a high-level, yet accurate state of charge prediction model. Moreover, this work utilizes automotive grade lithium-based batteries for realistic outcomes in the electrified vehicle realm. The fourth chapter describes an advanced numerical model for computing vehicle energy usage performance. This work demonstrates the physical and mathematical theories involved, while building on the principles of Newton's second law of motion. Moreover, this chapter covers the equipment, software, and processes necessary for collecting the required data. Furthermore, a real world, on-road driving cycle provides for a quantification of accuracy. Multiple University of Kansas student project vehicles are then studied using parametric studies applicable to the operating requirements of the vehicles. Further investigation demonstrates the accuracy and trends associated with the advanced models presented in Chapters 2 and 3. Lastly, chapter 5 investigates the design and building of a graphical user interface (GUI) for controlling the models created in the previous three chapters. The chapter continues to outline the creation of a stand-alone GUI as well as instructions for implementation, usage, and data analysis

Efficient Charging System for Hyperloop Application

Conventional transportation methods are a major contributor to the climate crisis and Hyperloop systems are a proposed form of novel transportation that can provide a fast and energyefficient alternative. However, current research in Hyperloop technology has neglected the development of the charging infrastructure to facilitate repeated and high-speed charging cycles that minimize battery degradation. To address this, an efficient charging system for Hyperloop application is presented in this paper. Starting with a pre-existing electric vehicle (EV) charging model in MATLAB Simulink, the design was validated and scaled for the Hyperloop application to support a Lithium Iron Phosphate (LiFePO4) battery pack with parameters of 800V and 185Ah. This model was used to test the performance of the proposed charger and observe battery degradation in a variety of scenarios. Upon testing, the system parameters were tuned to successfully charge the specified battery pack in 42 minutes with the potential to decrease the charge duration by up to four times by using a higher charging current. The design was then scaled down to supply a LiFePO4 battery pack with 6.6V and 2.3Ah, which could be built in hardware to safely test and validate the design. The results of the small-scale prototype model were then compared with the full-scale model results. This yielded the same charge curve characteristics with only a 6% difference in the voltage magnitude, thus validating the scalability of the charging system. Finally, to minimize the effects of battery degradation, a temperature control system was designed to keep the battery pack at its ideal temperature (25°C) and was simulated at extreme temperatures of -30°C and 45°C. The results of the temperature control system showed a 7.2% reduction in battery degradation when compared to a system without a temperature control system

A smart high-voltage cell detecting and equalizing circuit for LiFePO4 batteries in electric vehicles

A battery management system (BMS) plays an important role in electric vehicles (EVs) in order to achieve a reasonable-lasting lifetime. An equalizing method is essential in order to obtain the best performance. A monitoring system is required to check if any cell voltage is high or low. In this paper, an equalizing and monitoring system for an ultra-light electric vehicle is proposed. The monitoring system detects if one cell is fully charged or all cells are fully charged and the equalizing system tops each cell at the desired voltage. To solve this issue, a light-emitting diode (LED) band gap is used as a voltage reference to inform the user if any cell is at its high voltage. A smart monitoring displays on the liquid crystal display (LCD), if one cell is high or all cells are high. This detection also provides a signal to the microcontroller to turn on/off the charger if all cells are high. Also, a Bluetooth module was designed to command the microcontroller the charger to turn on/off via voice/text message by using a smartphone. Additionally, a new smart monitoring system based on the Bluetooth model (HC05) and mobile app has been made in order to monitor individual cell voltage. A major feature of the system is to draw a very-low current, so that the system does not contribute significantly to the self-discharge of the battery and the circuit does not need sophisticated control. Manufacturers of large electric vehicles may have more intelligent systems that may require a permanent connection to the grid and allow high standby losses, where more state of charge (SOC) may be lost per day. The paper is rather focused on reducing the standby losses, and to activate the equalizer only when charging and/or driving. The experimental results are performed in order to verify the feasibility of the proposed circuit

Optimal Scheduling to Manage an Electric Bus Fleet Overnight Charging

Electro-mobility is increasing significantly in the urban public transport and continues to face important challenges. Electric bus fleets require high performance and extended longevity of lithium-ion battery at highly variable temperature and in different operating conditions. On the other hand, bus operators are more concerned about reducing operation and maintenance costs, which affects the battery aging cost and represents a significant economic parameter for the deployment of electric bus fleets. This paper introduces a methodological approach to manage overnight charging of an electric bus fleet. This approach identifies an optimal charging strategy that minimizes the battery aging cost (the cost of replacing the battery spread over the battery lifetime). The optimization constraints are related to the bus operating conditions, the electric vehicle supply equipment, and the power grid. The optimization evaluates the fitness function through the coupled modeling of electro-thermal and aging properties of lithium-ion batteries. Simulation results indicate a significant reduction in the battery capacity loss over 10 years of operation for the optimal charging strategy compared to three typical charging strategies

STUDY ON THE CONVERSION OF A CONVENTIONAL TRACTOR INTO AN ELECTRIC TRACTOR

The paper presents the study on how a classic tractor with internal combustion engine can be modified so that it is powered by a battery-powered electric motor. The article presents equipment and components with which a tractor can be modified so that it can run on electricity. In general, an electric tractor consists of the chassis from which the heat engine, electric motor, battery, control and configuration equipment, software used and communication equipment, of the electronic systems on board the tractor are removed

Advanced Battery Technologies: New Applications and Management Systems

In recent years, lithium-ion batteries (LIBs) have been increasingly contributing to the development of novel engineering systems with energy storage requirements. LIBs are playing an essential role in our society, as they are being used in a wide variety of applications, ranging from consumer electronics, electric mobility, renewable energy storage, biomedical applications, or aerospace systems. Despite the remarkable achievements and applicability of LIBs, there are several features within this technology that require further research and improvements. In this book, a collection of 10 original research papers addresses some of those key features, including: battery testing methodologies, state of charge and state of health monitoring, and system-level power electronics applications. One key aspect to emphasize when it comes to this book is the multidisciplinary nature of the selected papers. The presented research was developed at university departments, institutes and organizations of different disciplines, including Electrical Engineering, Control Engineering, Computer Science or Material Science, to name a few examples. The overall result is a book that represents a coherent collection of multidisciplinary works within the prominent field of LIBs

Technology development of electric vehicles: A review

To reduce the dependence on oil and environmental pollution, the development of electric vehicles has been accelerated in many countries. The implementation of EVs, especially battery electric vehicles, is considered a solution to the energy crisis and environmental issues. This paper provides a comprehensive review of the technical development of EVs and emerging technologies for their future application. Key technologies regarding batteries, charging technology, electric motors and control, and charging infrastructure of EVs are summarized. This paper also highlights the technical challenges and emerging technologies for the improvement of efficiency, reliability, and safety of EVs in the coming stages as another contribution

Advances in Batteries, Battery Modeling, Battery Management System, Battery Thermal Management, SOC, SOH, and Charge/Discharge Characteristics in EV Applications

The second-generation hybrid and Electric Vehicles are currently leading the paradigm shift in the automobile industry, replacing conventional diesel and gasoline-powered vehicles. The Battery Management System is crucial in these electric vehicles and also essential for renewable energy storage systems. This review paper focuses on batteries and addresses concerns, difficulties, and solutions associated with them. It explores key technologies of Battery Management System, including battery modeling, state estimation, and battery charging. A thorough analysis of numerous battery models, including electric, thermal, and electro-thermal models, is provided in the article. Additionally, it surveys battery state estimations for a charge and health. Furthermore, the different battery charging approaches and optimization methods are discussed. The Battery Management System performs a wide range of tasks, including as monitoring voltage and current, estimating charge and discharge, equalizing and protecting the battery, managing temperature conditions, and managing battery data. It also looks at various cell balancing circuit types, current and voltage stressors, control reliability, power loss, efficiency, as well as their advantages and disadvantages. The paper also discusses research gaps in battery management systems.publishedVersio

Battery Management System in Electric Vehicles

Here this document provides the data about the batteries of electric vehicles. It consists of numerous data about various energy storage methods in EVs and how it is different from energy storage of IC-engine vehicles. How electric vehicles will take over ICEngine vehicles due to advancement in battery technology and the shrink in its prices. Various types of batteries are listed in the document with their specifications. Possible future battery technology which will have more or same energy density than current gasoline fuels and also with the significant reduction in battery weights; which will make EVs cheaper than current condition. Some examples are listed showing current battery capacities of various EVs models. Some battery parameters are shown in the document with introduction to BMS (Battery Management System). Then a brief introduction about the charging of these EV batteries and its types displaying variations in charging time in different types of EVs according to their charger type and manufacturers. How DC charging is more time saving method than AC and how smart charging will help to grid in case of peak or grid failure conditions