Physical human-robot collaboration: Robotic systems, learning methods, collaborative strategies, sensors, and actuators

This article presents a state-of-the-art survey on the robotic systems, sensors, actuators, and collaborative strategies for physical human-robot collaboration (pHRC). This article starts with an overview of some robotic systems with cutting-edge technologies (sensors and actuators) suitable for pHRC operations and the intelligent assist devices employed in pHRC. Sensors being among the essential components to establish communication between a human and a robotic system are surveyed. The sensor supplies the signal needed to drive the robotic actuators. The survey reveals that the design of new generation collaborative robots and other intelligent robotic systems has paved the way for sophisticated learning techniques and control algorithms to be deployed in pHRC. Furthermore, it revealed the relevant components needed to be considered for effective pHRC to be accomplished. Finally, a discussion of the major advances is made, some research directions, and future challenges are presented

Collaborative human-machine interfaces for mobile manipulators.

The use of mobile manipulators in service industries as both agents in physical Human Robot Interaction (pHRI) and for social interactions has been on the increase in recent times due to necessities like compensating for workforce shortages and enabling safer and more efficient operations amongst other reasons. Collaborative robots, or co-bots, are robots that are developed for use with human interaction through direct contact or close proximity in a shared space with the human users. The work presented in this dissertation focuses on the design, implementation and analysis of components for the next-generation collaborative human machine interfaces (CHMI) needed for mobile manipulator co-bots that can be used in various service industries. The particular components of these CHMI\u27s that are considered in this dissertation include: Robot Control: A Neuroadaptive Controller (NAC)-based admittance control strategy for pHRI applications with a co-bot. Robot state estimation: A novel methodology and placement strategy for using arrays of IMUs that can be embedded in robot skin for pose estimation in complex robot mechanisms. User perception of co-bot CHMI\u27s: Evaluation of human perceptions of usefulness and ease of use of a mobile manipulator co-bot in a nursing assistant application scenario. To facilitate advanced control for the Adaptive Robotic Nursing Assistant (ARNA) mobile manipulator co-bot that was designed and developed in our lab, we describe and evaluate an admittance control strategy that features a Neuroadaptive Controller (NAC). The NAC has been specifically formulated for pHRI applications such as patient walking. The controller continuously tunes weights of a neural network to cancel robot non-linearities, including drive train backlash, kinematic or dynamic coupling, variable patient pushing effort, or slope surfaces with unknown inclines. The advantage of our control strategy consists of Lyapunov stability guarantees during interaction, less need for parameter tuning and better performance across a variety of users and operating conditions. We conduct simulations and experiments with 10 users to confirm that the NAC outperforms a classic Proportional-Derivative (PD) joint controller in terms of resulting interaction jerk, user effort, and trajectory tracking error during patient walking. To tackle complex mechanisms of these next-gen robots wherein the use of encoder or other classic pose measuring device is not feasible, we present a study effects of design parameters on methods that use data from Inertial Measurement Units (IMU) in robot skins to provide robot state estimates. These parameters include number of sensors, their placement on the robot, as well as noise properties on the quality of robot pose estimation and its signal-to-noise Ratio (SNR). The results from that study facilitate the creation of robot skin, and in order to enable their use in complex robots, we propose a novel pose estimation method, the Generalized Common Mode Rejection (GCMR) algorithm, for estimation of joint angles in robot chains containing composite joints. The placement study and GCMR are demonstrated using both Gazebo simulation and experiments with a 3-DoF robotic arm containing 2 non-zero link lengths, 1 revolute joint and a 2-DoF composite joint. In addition to yielding insights on the predicted usage of co-bots, the design of control and sensing mechanisms in their CHMI benefits from evaluating the perception of the eventual users of these robots. With co-bots being only increasingly developed and used, there is a need for studies into these user perceptions using existing models that have been used in predicting usage of comparable technology. To this end, we use the Technology Acceptance Model (TAM) to evaluate the CHMI of the ARNA robot in a scenario via analysis of quantitative and questionnaire data collected during experiments with eventual uses. The results from the works conducted in this dissertation demonstrate insightful contributions to the realization of control and sensing systems that are part of CHMI\u27s for next generation co-bots

Design, evaluation, and control of nexus: a multiscale additive manufacturing platform with integrated 3D printing and robotic assembly.

Additive manufacturing (AM) technology is an emerging approach to creating three-dimensional (3D) objects and has seen numerous applications in medical implants, transportation, aerospace, energy, consumer products, etc. Compared with manufacturing by forming and machining, additive manufacturing techniques provide more rapid, economical, efficient, reliable, and complex manufacturing processes. However, additive manufacturing also has limitations on print strength and dimensional tolerance, while traditional additive manufacturing hardware platforms for 3D printing have limited flexibility. In particular, part geometry and materials are limited to most 3D printing hardware. In addition, for multiscale and complex products, samples must be printed, fabricated, and transferred among different additive manufacturing platforms in different locations, which leads to high cost, long process time, and low yield of products. This thesis investigates methods to design, evaluate, and control the NeXus, which is a novel custom robotic platform for multiscale additive manufacturing with integrated 3D printing and robotic assembly. NeXus can be used to prototype miniature devices and systems, such as wearable MEMS sensor fabrics, microrobots for wafer-scale microfactories, tactile robot skins, next generation energy storage (solar cells), nanostructure plasmonic devices, and biosensors. The NeXus has the flexibility to fixture, position, transport, and assemble components across a wide spectrum of length scales (Macro-Meso-Micro-Nano, 1m to 100nm) and provides unparalleled additive process capabilities such as 3D printing through both aerosol jetting and ultrasonic bonding and forming, thin-film photonic sintering, fiber loom weaving, and in-situ Micro-Electro-Mechanical System (MEMS) packaging and interconnect formation. The NeXus system has a footprint of around 4m x 3.5m x 2.4m (X-Y-Z) and includes two industrial robotic arms, precision positioners, multiple manipulation tools, and additive manufacturing processes and packaging capabilities. The design of the NeXus platform adopted the Lean Robotic Micromanufacturing (LRM) design principles and simulation tools to mitigate development risks. The NeXus has more than 50 degrees of freedom (DOF) from different instruments, precise evaluation of the custom robots and positioners is indispensable before employing them in complex and multiscale applications. The integration and control of multi-functional instruments is also a challenge in the NeXus system due to different communication protocols and compatibility. Thus, the NeXus system is controlled by National Instruments (NI) LabVIEW real-time operating system (RTOS) with NI PXI controller and a LabVIEW State Machine User Interface (SMUI) and was programmed considering the synchronization of various instruments and sequencing of additive manufacturing processes for different tasks. The operation sequences of each robot along with relevant tools must be organized in safe mode to avoid crashes and damage to tools during robots’ motions. This thesis also describes two demonstrators that are realized by the NeXus system in detail: skin tactile sensor arrays and electronic textiles. The fabrication process of the skin tactile sensor uses the automated manufacturing line in the NeXus with pattern design, precise calibration, synchronization of an Aerosol Jet printer, and a custom positioner. The fabrication process for electronic textiles is a combination of MEMS fabrication techniques in the cleanroom and the collaboration of multiple NeXus robots including two industrial robotic arms and a custom high-precision positioner for the deterministic alignment process

Estimation of the Interaction Forces in a Compliant pHRI Gripper

Physical human–robot interaction (pHRI) is an essential skill for robots expected to work with humans, such as assistive or rescue robots. However, due to hard safety and compliance constraints, pHRI is still underdeveloped in practice. Tactile sensing is vital for pHRI, as constant occlusions while grasping make it hard to rely on vision or range sensors alone. More specifically, measuring interaction forces in the gripper is crucial to avoid injuries, predict user intention and perform successful collaborative movements. This work exploits the inherent compliance of a gripper with four underactuated fingers which was previously designed by the authors and designed to manipulate human limbs. A new analytical model is proposed to calculate the external interaction forces by combining all finger forces, which are estimated by using the gripper proprioceptive sensor readings uniquely. An experimental evaluation of the method and an example application in a control system with active compliance have been included to evaluate performance. The results prove that the proposed finger arrangement offers good performance at measuring the lateral interaction forces and torque around the gripper’s Z-axis, providing a convenient and efficient way of implementing adaptive and compliant grasping for pHRI applications.This work was supported by the Universidad de Málaga, project UMA20-FEDERJA-052. Partial funding for open access charge: Universidad de Málag

有効なトルク制御が可能で安全なロボットのための可変トルクリミッタの設計と評価

早大学位記番号:新7966早稲田大

Becoming Human with Humanoid

Nowadays, our expectations of robots have been significantly increases. The robot, which was initially only doing simple jobs, is now expected to be smarter and more dynamic. People want a robot that resembles a human (humanoid) has and has emotional intelligence that can perform action-reaction interactions. This book consists of two sections. The first section focuses on emotional intelligence, while the second section discusses the control of robotics. The contents of the book reveal the outcomes of research conducted by scholars in robotics fields to accommodate needs of society and industry

Robotics 2010

Without a doubt, robotics has made an incredible progress over the last decades. The vision of developing, designing and creating technical systems that help humans to achieve hard and complex tasks, has intelligently led to an incredible variety of solutions. There are barely technical fields that could exhibit more interdisciplinary interconnections like robotics. This fact is generated by highly complex challenges imposed by robotic systems, especially the requirement on intelligent and autonomous operation. This book tries to give an insight into the evolutionary process that takes place in robotics. It provides articles covering a wide range of this exciting area. The progress of technical challenges and concepts may illuminate the relationship between developments that seem to be completely different at first sight. The robotics remains an exciting scientific and engineering field. The community looks optimistically ahead and also looks forward for the future challenges and new development

Review on human‐like robot manipulation using dexterous hands

In recent years, human hand‐based robotic hands or dexterous hands have gained attention due to their enormous capabilities of handling soft materials compared to traditional grippers. Back in the earlier days, the development of a hand model close to that of a human was an impossible task but with the advancements made in technology, dexterous hands with three, four or five‐fingered robotic hands have been developed to mimic human hand nature. However, human‐like manipulation of dexterous hands to this date remains a challenge. Thus, this review focuses on (a) the history and motivation behind the development of dexterous hands, (b) a brief overview of the available multi‐fingered hands, and (c) learning‐based methods such as traditional and data‐driven learning methods for manipulating dexterous hands. Additionally, it discusses the challenges faced in terms of the manipulation of multi‐fingered or dexterous hands

Payload analysis and control of manipulators for human interactive environments

Esta tesis doctoral presenta los resultados de simulaciones numéricas y algunos análisis experimentales de tres aspectos principales: el modelamiento dinámico de manipuladores de múltiples grados de libertad (GdL) (n 2 GdL), el cálculo de la capacidad dinámica de carga asociada al manejo de dicha carga, y el análisis y diseño de controladores no lineales incluyendo el Control Adaptativo por Desfalsificación (CAD). Se desarrollaron análisis de dos (2) casos de estudio: el SCORBOT ER V PLUS fabricado por Intelitech Corp. de 5 grados de libertad y el manipulador redundante de 7 grados de libertad conocido como el Whole Arm Manipulator (WAM) fabricado por Barrett Technology Inc. y que cuenta con características de seguridad intrínseca, manipulación inversa y docilidad, y es aplicable en la interacción humano-robot (IHR). Inicialmente, se calculó y validó el modelado dinámico de los casos de estudio. Los modelos dinámicos inverso y directo del SCORBOT ER V PLUS fueron validados numéricamente. Luego, una validación experimental para el WAM presenta una comparación entre los datos numéricos y experimentales, identificando la necesidad de un mejor modelo de la fricción seca. Después, se propuso y evaluó una metodología para el cálculo de la capacidad dinámica de carga en el espacio de trabajo completo de manipuladores para diferentes tipos de controladores. Luego, para el análisis del Control Adaptativo por Desfalsificación con factor de olvido para manipuladores de múltiples grados de libertad, se realizó una comparación con un controlador adaptativo tradicional basado en el modelo y se aplicó al modelo del manipulador SCORBOR ER V PLUS. Finalmente, la técnica de Control por Desfalsificación fue exitosamente aplicada al modelo del WAM. En conclusión, este trabajo puede contribuir al uso de técnicas de control no lineal avanzado y manejo de carga para manipuladores redundantes con manipulación inversa, aplicables en ambientes de interacción con humanosAbstract : This doctoral thesis presents the results of numerical simulations and some experimental analysis of three main topics: the dynamical modeling of multiple degree of freedom (MDoF) manipulators (n 2 DoF), dynamic load carrying capacity computation (DLCC) for the payload handling issue and nonlinear control analysis and design including Unfalsified Adaptive Control (UAC). We performed analysis of two (2) cases of study: the 5 DoF SCORBOT ER V PLUS manufactured by Intelitech Corp. and the 7 DoF redundant Whole Arm Manipulator (WAM) manufactured by Barrett Technology Inc. with intrinsic safety, backdrivable and compliant characteristics and suitable for human-robot interaction (HRI). Initially, we computed and validated the dynamical model of the cases of study. The inverse and direct dynamical models of the SCORBOT ER V PLUS were numerically validated. Then, an experimental validation of inverse dynamical model of the WAM presents a comparison between numerical and experimental data, identifying the need for better friction models. After that, we proposed and evaluated a methodology for DLCC computation in the entire workspace of manipulators for different types of controllers. Then, for the analysis of the data-driven UAC with fading memory for multiple DoF manipulators, we performed a comparison with a traditional modelbased Adaptive Controller and applied to the SCORBOT ER V PLUS manipulator. Finally, the Unfalsified Control technique was successfully applied to the WAM model for a similar simulation setup. In conclusion, this work may contribute to the use of advanced nonlinear control and payload handling techniques for redundant backdrivable multiple DoF manipulators, suitable for human interactive environmentsDoctorad