Model Prediction-Based Approach to Fault Tolerant Control with Applications

Abstract— Fault-tolerant control (FTC) is an integral component in industrial processes as it enables the system to continue robust operation under some conditions. In this paper, an FTC scheme is proposed for interconnected systems within an integrated design framework to yield a timely monitoring and detection of fault and reconfiguring the controller according to those faults. The unscented Kalman filter (UKF)-based fault detection and diagnosis system is initially run on the main plant and parameter estimation is being done for the local faults. This critical information\ud is shared through information fusion to the main system where the whole system is being decentralized using the overlapping decomposition technique. Using this parameter estimates of decentralized subsystems, a model predictive control (MPC) adjusts its parameters according to the\ud fault scenarios thereby striving to maintain the stability of the system. Experimental results on interconnected continuous time stirred tank reactors (CSTR) with recycle and quadruple tank system indicate that the proposed method is capable to correctly identify various faults, and then controlling the system under some conditions

Decentralized Implementation of Centralized Controllers for Interconnected Systems

Given a centralized controller associated with a linear time-invariant interconnected system, this paper is concerned with designing a parameterized decentralized controller such that the state and input of the system under the obtained decentralized controller can become arbitrarily close to those of the system under the given centralized controller, by tuning the controller's parameters. To this end, a two-level decentralized controller is designed, where the upper level captures the dynamics of the centralized closed-loop system, and the lower level is an observed-based sub-controller designed based on the new notion of structural initial value observability. The proposed method can decentralize every generic centralized controller, provided the interconnected system satisfies very mild conditions. The efficacy of this work is elucidated by some numerical examples

Decentralized sliding mode control and estimation for large-scale systems

This thesis concerns the development of an approach of decentralised robust control and estimation for large scale systems (LSSs) using robust sliding mode control (SMC) and sliding mode observers (SMO) theory based on a linear matrix inequality (LMI) approach. A complete theory of decentralized first order sliding mode theory is developed. The main developments proposed in this thesis are: The novel development of an LMI approach to decentralized state feedback SMC. The proposed strategy has good ability in combination with other robust methods to fulfill specific performance and robustness requirements. The development of output based SMC for large scale systems (LSSs). Three types of novel decentralized output feedback SMC methods have been developed using LMI design tools. In contrast to more conventional approaches to SMC design the use of some complicated transformations have been obviated. A decentralized approach to SMO theory has been developed focused on the Walcott-Żak SMO combined with LMI tools. A derivation for bounds applicable to the estimation error for decentralized systems has been given that involves unknown subsystem interactions and modeling uncertainty. Strategies for both actuator and sensor fault estimation using decentralized SMO are discussed.The thesis also provides a case study of the SMC and SMO concepts applied to a non-linear annealing furnace system modelderived from a distributed parameter (partial differential equation) thermal system. The study commences with a lumped system decentralised representation of the furnace derived from the partial differential equations. The SMO and SMC methods derived in the thesis are applied to this lumped parameter furnace model. Results are given demonstrating the validity of the methods proposed and showing a good potential for a valuable practical implementation of fault tolerant control based on furnace temperature sensor faults

Decentralized control of large flexible structures by joint decoupling

A decentralized control design method is presented for large complex flexible structures by using the idea of joint decoupling. The derivation is based on a coupled substructure state-space model, which is obtained from enforcing conditions of interface compatibility and equilibrium to the substructure state-space models. It is shown that by restricting the control law to be localized state feedback and by setting the joint actuator input commands to decouple joint 'degrees of freedom' (dof) from interior dof, the global structure control design problem can be decomposed into several substructure control design problems. The substructure control gains and substructure observers are designed based on modified substructure state-space models. The controllers produced by the proposed method can operate successfully at the individual substructure level as well as at the global structure level. Therefore, not only control design but also control implementation is decentralized. Stability and performance requirement of the closed-loop system can be achieved by using any existing state feedback control design method. A two-component mass-spring damper system and a three-truss structure are used as examples to demonstrate the proposed method

Plug-and-Play Fault Detection and control-reconfiguration for a class of nonlinear large-scale constrained systems

This paper deals with a novel Plug-and-Play (PnP) architecture for the control and monitoring of Large-Scale Systems (LSSs). The proposed approach integrates a distributed Model Predictive Control (MPC) strategy with a distributed Fault Detection (FD) architecture and methodology in a PnP framework. The basic concept is to use the FD scheme as an autonomous decision support system: once a fault is detected, the faulty subsystem can be unplugged to avoid the propagation of the fault in the interconnected LSS. Analogously, once the issue has been solved, the disconnected subsystem can be re-plugged-in. PnP design of local controllers and detectors allow these operations to be performed safely, i.e. without spoiling stability and constraint satisfaction for the whole LSS. The PnP distributed MPC is derived for a class of nonlinear LSSs and an integrated PnP distributed FD architecture is proposed. Simulation results in two paradigmatic examples show the effectiveness and the potential of the general methodology

Time Complexity of Decentralized Fixed-Mode Verification

Given an interconnected system, this note is concerned with the time complexity of verifying whether an unrepeated mode of the system is a decentralized fixed mode (DFM). It is shown that checking the decentralized fixedness of any distinct mode is tantamount to testing the strong connectivity of a digraph formed based on the system. It is subsequently proved that the time complexity of this decision problem using the proposed approach is the same as the complexity of matrix multiplication. This work concludes that the identification of distinct DFMs (by means of a deterministic algorithm, rather than a randomized one) is computationally very easy, although the existing algorithms for solving this problem would wrongly imply that it is cumbersome. This note provides not only a complexity analysis, but also an efficient algorithm for tackling the underlying problem

Robust and Decentralized Control of Web Winding Systems

This research addresses the velocity and tension regulation problems in web handling, including those found in the single element of an accumulator and those in the large-scale system settings. A continuous web winding system is a complex large-scale interconnected dynamics system with numerous tension zones to transport the web while processing it. A major challenge in controlling such systems is the unexpected disturbances that propagate through the system and affect both tension and velocity loops along the way. To solve this problem, a unique active disturbance rejection control (ADRC) strategy is proposed. Simulation results show remarkable disturbance rejection capability of the proposed control scheme in coping with large dynamic variations commonly seen in web winding systems. Another complication in web winding system stems from its large-scale and interconnected dynamics which makes control design difficult. This motivates the research in formulating a novel robust decentralized control strategy. The key idea in the proposed approach is that nonlinearities and interactions between adjunct subsystems are regarded as perturbations, to be estimated by an augmented state observer and rejected in the control loop, therefore making the local control design extremely simple. The proposed decentralized control strategy was implemented on a 3-tension-zone web winding processing line. Simulation results show that the proposed control method leads to much better tension and velocity regulation quality than the existing controller common in industry. Finally, this research tackles the challenging problem of stability analysis. Although ADRC has demonstrated the validity and advantage in many applications, the rigorous stability study has not been fully addressed previously. To this end, stability characterization of ADRC is carried out in this work. The closed-loop system is first reformulated, resulting in a form that allows the application of the well established singular perturbation method. Based on the decom

Robust and Decentralized Control of Web Winding Systems

This research addresses the velocity and tension regulation problems in web handling, including those found in the single element of an accumulator and those in the large-scale system settings. A continuous web winding system is a complex large-scale interconnected dynamics system with numerous tension zones to transport the web while processing it. A major challenge in controlling such systems is the unexpected disturbances that propagate through the system and affect both tension and velocity loops along the way. To solve this problem, a unique active disturbance rejection control (ADRC) strategy is proposed. Simulation results show remarkable disturbance rejection capability of the proposed control scheme in coping with large dynamic variations commonly seen in web winding systems. Another complication in web winding system stems from its large-scale and interconnected dynamics which makes control design difficult. This motivates the research in formulating a novel robust decentralized control strategy. The key idea in the proposed approach is that nonlinearities and interactions between adjunct subsystems are regarded as perturbations, to be estimated by an augmented state observer and rejected in the control loop, therefore making the local control design extremely simple. The proposed decentralized control strategy was implemented on a 3-tension-zone web winding processing line. Simulation results show that the proposed control method leads to much better tension and velocity regulation quality than the existing controller common in industry. Finally, this research tackles the challenging problem of stability analysis. Although ADRC has demonstrated the validity and advantage in many applications, the rigorous stability study has not been fully addressed previously. To this end, stability characterization of ADRC is carried out in this work. The closed-loop system is first reformulated, resulting in a form that allows the application of the well established singular perturbation method. Based on the decom