Pre-validation of SoC via hardware and software co-simulation

Abstract. System-on-chips (SoCs) are complex entities consisting of multiple hardware and software components. This complexity presents challenges in their design, verification, and validation. Traditional verification processes often test hardware models in isolation until late in the development cycle. As a result, cooperation between hardware and software development is also limited, slowing down bug detection and fixing. This thesis aims to develop, implement, and evaluate a co-simulation-based pre-validation methodology to address these challenges. The approach allows for the early integration of hardware and software, serving as a natural intermediate step between traditional hardware model verification and full system validation. The co-simulation employs a QEMU CPU emulator linked to a register-transfer level (RTL) hardware model. This setup enables the execution of software components, such as device drivers, on the target instruction set architecture (ISA) alongside cycle-accurate RTL hardware models. The thesis focuses on two primary applications of co-simulation. Firstly, it allows software unit tests to be run in conjunction with hardware models, facilitating early communication between device drivers, low-level software, and hardware components. Secondly, it offers an environment for using software in functional hardware verification. A significant advantage of this approach is the early detection of integration errors. Software unit tests can be executed at the IP block level with actual hardware models, a task previously only possible with costly system-level prototypes. This enables earlier collaboration between software and hardware development teams and smoothens the transition to traditional system-level validation techniques.Järjestelmäpiirin esivalidointi laitteiston ja ohjelmiston yhteissimulaatiolla. Tiivistelmä. Järjestelmäpiirit (SoC) ovat monimutkaisia kokonaisuuksia, jotka koostuvat useista laitteisto- ja ohjelmistokomponenteista. Tämä monimutkaisuus asettaa haasteita niiden suunnittelulle, varmennukselle ja validoinnille. Perinteiset varmennusprosessit testaavat usein laitteistomalleja eristyksissä kehityssyklin loppuvaiheeseen saakka. Tämän myötä myös yhteistyö laitteisto- ja ohjelmistokehityksen välillä on vähäistä, mikä hidastaa virheiden tunnistamista ja korjausta. Tämän diplomityön tavoitteena on kehittää, toteuttaa ja arvioida laitteisto-ohjelmisto-yhteissimulointiin perustuva esivalidointimenetelmä näiden haasteiden ratkaisemiseksi. Menetelmä mahdollistaa laitteiston ja ohjelmiston varhaisen integroinnin, toimien luonnollisena välietappina perinteisen laitteistomallin varmennuksen ja koko järjestelmän validoinnin välillä. Yhteissimulointi käyttää QEMU suoritinemulaattoria, joka on yhdistetty rekisterinsiirtotason (RTL) laitteistomalliin. Tämä mahdollistaa ohjelmistokomponenttien, kuten laiteajureiden, suorittamisen kohdejärjestelmän käskysarja-arkkitehtuurilla (ISA) yhdessä kellosyklitarkkojen RTL laitteistomallien kanssa. Työ keskittyy kahteen yhteissimulaation pääsovellukseen. Ensinnäkin se mahdollistaa ohjelmiston yksikkötestien suorittamisen laitteistomallien kanssa, varmistaen kommunikaation laiteajurien, matalan tason ohjelmiston ja laitteistokomponenttien välillä. Toiseksi se tarjoaa ympäristön ohjelmiston käyttämiseen toiminnallisessa laitteiston varmennuksessa. Merkittävä etu tästä lähestymistavasta on integraatiovirheiden varhainen havaitseminen. Ohjelmiston yksikkötestejä voidaan suorittaa jo IP-lohkon tasolla oikeilla laitteistomalleilla, mikä on aiemmin ollut mahdollista vain kalliilla järjestelmätason prototyypeillä. Tämä mahdollistaa aikaisemman ohjelmisto- ja laitteistokehitystiimien välisen yhteistyön ja helpottaa siirtymistä perinteisiin järjestelmätason validointimenetelmiin

Automated Hardware Prototyping for 3D Network on Chips

Vor mehr als 50 Jahren stellte Intel® Mitbegründer Gordon Moore eine Prognose zum Entwicklungsprozess der Transistortechnologie auf. Er prognostizierte, dass sich die Zahl der Transistoren in integrierten Schaltungen alle zwei Jahre verdoppeln wird. Seine Aussage ist immer noch gültig, aber ein Ende von Moores Gesetz ist in Sicht. Mit dem Ende von Moore’s Gesetz müssen neue Aspekte untersucht werden, um weiterhin die Leistung von integrierten Schaltungen zu steigern. Zwei mögliche Ansätze für "More than Moore” sind 3D-Integrationsverfahren und heterogene Systeme. Gleichzeitig entwickelt sich ein Trend hin zu Multi-Core Prozessoren, basierend auf Networks on chips (NoCs). Neben dem Ende des Mooreschen Gesetzes ergeben sich bei immer kleiner werdenden Technologiegrößen, vor allem jenseits der 60 nm, neue Herausforderungen. Eine Schwierigkeit ist die Wärmeableitung in großskalierten integrierten Schaltkreisen und die daraus resultierende Überhitzung des Chips. Um diesem Problem in modernen Multi-Core Architekturen zu begegnen, muss auch die Verlustleistung der Netzwerkressourcen stark reduziert werden. Diese Arbeit umfasst eine durch Hardware gesteuerte Kombination aus Frequenzskalierung und Power Gating für 3D On-Chip Netzwerke, einschließlich eines FPGA Prototypen. Dafür wurde ein Takt-synchrones 2D Netzwerk auf ein dreidimensionales asynchrones Netzwerk mit mehreren Frequenzbereichen erweitert. Zusätzlich wurde ein skalierbares Online-Power-Management System mit geringem Ressourcenaufwand entwickelt. Die Verifikation neuer Hardwarekomponenten ist einer der zeitaufwendigsten Schritte im Entwicklungsprozess hochintegrierter digitaler Schaltkreise. Um diese Aufgabe zu beschleunigen und um eine parallele Softwareentwicklung zu ermöglichen, wurde im Rahmen dieser Arbeit ein automatisiertes und benutzerfreundliches Tool für den Entwurf neuer Hardware Projekte entwickelt. Eine grafische Benutzeroberfläche zum Erstellen des gesamten Designablaufs, vom Erstellen der Architektur, Parameter Deklaration, Simulation, Synthese und Test ist Teil dieses Werkzeugs. Zudem stellt die Größe der Architektur für die Erstellung eines Prototypen eine besondere Herausforderung dar. Frühere Arbeiten haben es versäumt, eine schnelles und unkompliziertes Prototyping, insbesondere von Architekturen mit mehr als 50 Prozessorkernen, zu realisieren. Diese Arbeit umfasst eine Design Space Exploration und FPGA-basierte Prototypen von verschiedenen 3D-NoC Implementierungen mit mehr als 80 Prozessoren

Robust and reliable hardware accelerator design through high-level synthesis

System-on-chip design is becoming increasingly complex as technology scaling enables more and more functionality on a chip. This scaling-driven complexity has resulted in a variety of reliability and validation challenges including logic bugs, hot spots, wear-out, and soft errors. To make matters worse, as we reach the limits of Dennard scaling, efforts to improve system performance and energy efficiency have resulted in the integration of a wide variety of complex hardware accelerators in SoCs. Thus the challenge is to design complex, custom hardware that is efficient, but also correct and reliable. High-level synthesis shows promise to address the problem of complex hardware design by providing a bridge from the high-productivity software domain to the hardware design process. Much research has been done on high-level synthesis efficiency optimizations. This dissertation shows that high-level synthesis also has the power to address validation and reliability challenges through three automated solutions targeting three key stages in the hardware design and use cycle: pre-silicon debugging, post-silicon validation, and post-deployment error detection. Our solution for rapid pre-silicon debugging of accelerator designs is hybrid tracing: comparing a datapath-level trace of hardware execution with a reference software implementation at a fine temporal and spatial granularity to detect logic bugs. An integrated backtrace process delivers source-code meaning to the hardware designer, pinpointing the location of bug activation and providing a strong hint for potential bug fixes. Experimental results show that we are able to detect and aid in localization of logic bugs from both C/C++ specifications as well as the high-level synthesis engine itself. A variation of this solution tailored for rapid post-silicon validation of accelerator designs is hybrid hashing: inserting signature generation logic in a hardware design to create a heavily compressed signature stream that captures the internal behavior of the design at a fine temporal and spatial granularity for comparison with a reference set of signatures generated by high-level simulation to detect bugs. Using hybrid hashing, we demonstrate an improvement in error detection latency (time elapsed from when a bug is activated to when it manifests as an observable failure) of two orders of magnitude and a threefold improvement in bug coverage compared to traditional post-silicon validation techniques. Hybrid hashing also uncovered previously unknown bugs in the CHStone benchmark suite, which is widely used by the HLS community. Hybrid hashing incurs less than 10% area overhead for the accelerator it validates with negligible performance impact, and we also introduce techniques to minimize any possible intrusiveness introduced by hybrid hashing. Finally, our solution for post-deployment error detection is modulo-3 shadow datapaths: performing lightweight shadow computations in modulo-3 space for each main computation. We leverage the binding and scheduling flexibility of high-level synthesis to detect control errors through diverse binding and minimize area cost through intelligent checkpoint scheduling and modulo-3 reducer sharing. We introduce logic and dataflow optimizations to further reduce cost. We evaluated our technique with 12 high-level synthesis benchmarks from the arithmetic-oriented PolyBench benchmark suite using FPGA emulated netlist-level error injection. We observe coverages of 99.1% for stuck-at faults, 99.5% for soft errors, and 99.6% for timing errors with a 25.7% area cost and negligible performance impact. Leveraging a mean error detection latency of 12.75 cycles (4150× faster than end result check) for soft errors, we also explore a rollback recovery method with an additional area cost of 28.0%, observing a 175× increase in reliability against soft errors. While the area cost of our modulo shadow datapaths is much better than traditional modular redundancy approaches, we want to maximize the applicability of our approach. To this end, we take a dive into gate-level architectural design for modulo arithmetic functional units. We introduce new low-cost gate-level architectures for all four key functional units in a shadow datapath: (1) a modulo reduction algorithm that generates architectures consisting entirely of full-adder standard cells; (2) minimum-area modulo adder and subtractor architectures; (3) an array-based modulo multiplier design; and (4) a modulo equality comparator that handles the residue encoding produced by the above. We compare our new functional units to the previous state-of-the-art approach, observing a 12.5% reduction in area and a 47.1% reduction in delay for a 32-bit mod-3 reducer; that our reducer costs, which tend to dominate shadow datapath costs, do not increase with larger modulo bases; and that for modulo-15 and above, all of our modulo functional units have better area and delay then their previous counterparts. We also demonstrate the practicality of our approach by designing a custom shadow datapath for error detection of a multiply accumulate functional unit, which has an area overhead of only 12% for a 32-bit main datapath and 2-bit modulo-3 shadow datapath. Taking our reliability solution further, we look at the bigger picture of modulo shadow datapaths combined with other solutions at different abstraction layers, looking to answer the following question: Given all of the existing reliability improvement techniques for application-specific hardware accelerators, what techniques or combinations of techniques are the most cost-effective? To answer this question, we consider a soft error fault model and empirically evaluate cross-layer combinations of ABFT, EDDI, and modulo shadow datapaths in the context of high-level synthesis; parity in logic synthesis; and flip-flop hardening techniques at the physical design level. We measure the reliability benefit and area, energy, and performance cost of each technique individually and for interesting technique combinations through FPGA emulated fault-injection and physical place-and-route. Our results show that a combination of parity and flip-flop hardening is the most cost-effective in general with an average 1.3% area cost and 5.7% energy cost for a 50× improvement in reliability. The addition of modulo-3 shadow datapaths to this combination provides some additional benefit for some applications, even without considering its combinational logic, stuck-at fault, and timing error protection benefits. We also observe new efficiency challenges for ABFT and EDDI when used for hardware accelerators

Harnessing Simulation Acceleration to Solve the Digital Design Verification Challenge.

Today, design verification is by far the most resource and time-consuming activity of any new digital integrated circuit development. Within this area, the vast majority of the verification effort in industry relies on simulation platforms, which are implemented either in hardware or software. A "simulator" includes a model of each component of a design and has the capability of simulating its behavior under any input scenario provided by an engineer. Thus, simulators are deployed to evaluate the behavior of a design under as many input scenarios as possible and to identify and debug all incorrect functionality. Two features are critical in simulators for the validation effort to be effective: performance and checking/debugging capabilities. A wide range of simulator platforms are available today: on one end of the spectrum there are software-based simulators, providing a very rich software infrastructure for checking and debugging the design's functionality, but executing only at 1-10 simulation cycles per second (while actual chips operate at GHz speeds). At the other end of the spectrum, there are hardware-based platforms, such as accelerators, emulators and even prototype silicon chips, providing higher performances by 4 to 9 orders of magnitude, at the cost of very limited or non-existent checking/debugging capabilities. As a result, today, simulation-based validation is crippled: one can either have satisfactory performance on hardware-accelerated platforms or critical infrastructures for checking/debugging on software simulators, but not both. This dissertation brings together these two ends of the spectrum by presenting solutions that offer high-performance simulation with effective checking and debugging capabilities. Specifically, it addresses the performance challenge of software simulators by leveraging inexpensive off-the-shelf graphics processors as massively parallel execution substrates, and then exposing the parallelism inherent in the design model to that architecture. For hardware-based platforms, the dissertation provides solutions that offer enhanced checking and debugging capabilities by abstracting the relevant data to be logged during simulation so to minimize the cost of collection, transfer and processing. Altogether, the contribution of this dissertation has the potential to solve the challenge of digital design verification by enabling effective high-performance simulation-based validation.PHDComputer Science and EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/99781/1/dchatt_1.pd

Unified System on Chip RESTAPI Service (USOCRS)

Abstract. This thesis investigates the development of a Unified System on Chip RESTAPI Service (USOCRS) to enhance the efficiency and effectiveness of SOC verification reporting. The research aims to overcome the challenges associated with the transfer, utilization, and interpretation of SoC verification reports by creating a unified platform that integrates various tools and technologies. The research methodology used in this study follows a design science approach. A thorough literature review was conducted to explore existing approaches and technologies related to SOC verification reporting, automation, data visualization, and API development. The review revealed gaps in the current state of the field, providing a basis for further investigation. Using the insights gained from the literature review, a system design and implementation plan were developed. This plan makes use of cutting-edge technologies such as FASTAPI, SQL and NoSQL databases, Azure Active Directory for authentication, and Cloud services. The Verification Toolbox was employed to validate SoC reports based on the organization’s standards. The system went through manual testing, and user satisfaction was evaluated to ensure its functionality and usability. The results of this study demonstrate the successful design and implementation of the USOCRS, offering SOC engineers a unified and secure platform for uploading, validating, storing, and retrieving verification reports. The USOCRS facilitates seamless communication between users and the API, granting easy access to vital information including successes, failures, and test coverage derived from submitted SoC verification reports. By automating and standardizing the SOC verification reporting process, the USOCRS eliminates manual and repetitive tasks usually done by developers, thereby enhancing productivity, and establishing a robust and reliable framework for report storage and retrieval. Through the integration of diverse tools and technologies, the USOCRS presents a comprehensive solution that adheres to the required specifications of the SOC schema used within the organization. Furthermore, the USOCRS significantly improves the efficiency and effectiveness of SOC verification reporting. It facilitates the submission process, reduces latency through optimized data storage, and enables meaningful extraction and analysis of report data

Using embedded hardware monitor cores in critical computer systems

The integration of FPGA devices in many different architectures and services makes monitoring and real time detection of errors an important concern in FPGA system design. A monitor is a tool, or a set of tools, that facilitate analytic measurements in observing a given system. The goal of these observations is usually the performance analysis and optimisation, or the surveillance of the system. However, System-on-Chip (SoC) based designs leave few points to attach external tools such as logic analysers. Thus, an embedded error detection core that allows observation of critical system nodes (such as processor cores and buses) should enforce the operation of the FPGA-based system, in order to prevent system failures. The core should not interfere with system performance and must ensure timely detection of errors. This thesis is an investigation onto how a robust hardware-monitoring module can be efficiently integrated in a target PCI board (with FPGA-based application processing features) which is part of a critical computing system. [Continues.

Compact Modeling of SiC Insulated Gate Bipolar Transistors

This thesis presents a unified (n-channel and p-channel) silicon/silicon carbide Insulated Gate Bipolar Transistor (IGBT) compact model in both MAST and Verilog-A formats. Initially, the existing MAST model mobility equations were updated using recently referenced silicon carbide (SiC) data. The updated MAST model was then verified for each device tested. Specifically, the updated MAST model was verified for the following IGBT devices and operation temperatures: n-channel silicon at 25 ˚C and at 125 ˚C; n-channel SiC at 25 ˚C and at 175 ˚C; and p-channel SiC at 150 ˚C and at 250 ˚C. Verification was performed through capacitance, DC output characteristics, and turn-off transient simulations. The validated MAST model was then translated into the Verilog-A language, and the Verilog-A model results were validated against the updated MAST model

Using Efficient Path Profiling to Optimize Memory Consumption of On-Chip Debugging for High-Level Synthesis

High-Level Synthesis (HLS) for FPGAs is attracting popularity and is increasingly used to handle complex systems with multiple integrated components. To increase performance and efficiency, HLS flows now adopt several advanced optimization techniques. Aggressive optimizations and system level integration can cause the introduction of bugs that are only observable on-chip. Debugging support for circuits generated with HLS is receiving a considerable attention. Among the data that can be collected on chip for debugging, one of the most important is the state of the Finite State Machines (FSM) controlling the components of the circuit. However, this usually requires a large amount of memory to trace the behavior during the execution. This work proposes an approach that takes advantage of the HLS information and of the structure of the FSM to compress control flow traces and to integrate optimized components for on-chip debugging. The generated checkers analyze the FSM execution on-fly, automatically notifying when a bug is detected, localizing it and providing data about its cause. The traces are compressed using a software profiling technique, called Efficient Path Profiling (EPP), adapted for the debugging of hardware accelerators generated with HLS. With this technique, the size of the memory used to store control flow traces can be reduced up to 2 orders of magnitude, compared to state-of-the-art