Decision support for build-to-order supply chain management through multiobjective optimization

This paper aims to identify the gaps in decision-making support based on multiobjective optimization for build-to-order supply chain management (BTOSCM). To this end, it reviews the literature available on modelling build-to-order supply chains (BTO-SC) with the focus on adopting multiobjective optimization (MOO) techniques as a decision support tool. The literature has been classified based on the nature of the decisions in different part of the supply chain, and the key decision areas across a typical BTO-SC are discussed in detail. Available software packages suitable for supporting decision making in BTO supply chains are also identified and their related solutions are outlined. The gap between the modelling and optimization techniques developed in the literature and the decision support needed in practice are highlighted and future research directions to better exploit the decision support capabilities of MOO are proposed

Models and Algorithms for the Optimisation of Replenishment, Production and Distribution Plans in Industrial Enterprises

Tesis por compendio[ES] La optimización en las empresas manufactureras es especialmente importante, debido a las grandes inversiones que realizan, ya que a veces estas inversiones no obtienen el rendimiento esperado porque los márgenes de beneficio de los productos son muy ajustados. Por ello, las empresas tratan de maximizar el uso de los recursos productivos y financieros minimizando el tiempo perdido y, al mismo tiempo, mejorando los flujos de los procesos y satisfaciendo las necesidades del mercado. El proceso de planificación es una actividad crítica para las empresas. Esta tarea implica grandes retos debido a los cambios del mercado, las alteraciones en los procesos de producción dentro de la empresa y en la cadena de suministro, y los cambios en la legislación, entre otros. La planificación del aprovisionamiento, la producción y la distribución desempeña un papel fundamental en el rendimiento de las empresas manufactureras, ya que una planificación ineficaz de los proveedores, los procesos de producción y los sistemas de distribución contribuye a aumentar los costes de los productos, a alargar los plazos de entrega y a reducir los beneficios. La planificación eficaz es un proceso complejo que abarca una amplia gama de actividades para garantizar que los equipos, los materiales y los recursos humanos estén disponibles en el momento y el lugar adecuados. Motivados por la complejidad de la planificación en las empresas manufactureras, esta tesis estudia y desarrolla herramientas cuantitativas para ayudar a los planificadores en los procesos de la planificación del aprovisionamiento, producción y distribución. Desde esta perspectiva, se proponen modelos realistas y métodos eficientes para apoyar la toma de decisiones en las empresas industriales, principalmente en las pequeñas y medianas empresas (PYMES). Las aportaciones de esta tesis suponen un avance científico basado en una exhaustiva revisión bibliográfica sobre la planificación del aprovisionamiento, la producción y la distribución que ayuda a comprender los principales modelos y algoritmos utilizados para resolver estos planes, y pone en relieve las tendencias y las futuras direcciones de investigación. También proporciona un marco holístico para caracterizar los modelos y algoritmos centrándose en la planificación de la producción, la programación y la secuenciación. Esta tesis también propone una herramienta de apoyo a la decisión para seleccionar un algoritmo o método de solución para resolver problemas concretos de la planificación del aprovisionamiento, producción y distribución en función de su complejidad, lo que permite a los planificadores no duplicar esfuerzos de modelización o programación de técnicas de solución. Por último, se desarrollan nuevos modelos matemáticos y enfoques de solución de última generación, como los algoritmos matheurísticos, que combinan la programación matemática y las técnicas metaheurísticas. Los nuevos modelos y algoritmos comprenden mejoras en términos de rendimiento computacional, e incluyen características realistas de los problemas del mundo real a los que se enfrentan las empresas de fabricación. Los modelos matemáticos han sido validados con un caso de una importante empresa del sector de la automoción en España, lo que ha permitido evaluar la relevancia práctica de estos novedosos modelos utilizando instancias de gran tamaño, similares a las existentes en la empresa objeto de estudio. Además, los algoritmos matheurísticos han sido probados utilizando herramientas libres y de código abierto. Esto también contribuye a la práctica de la investigación operativa, y proporciona una visión de cómo desplegar estos métodos de solución y el tiempo de cálculo y rendimiento de la brecha que se puede obtener mediante el uso de software libre o de código abierto.[CA] L'optimització a les empreses manufactureres és especialment important, a causa de les grans inversions que realitzen, ja que de vegades aquestes inversions no obtenen el rendiment esperat perquè els marges de benefici dels productes són molt ajustats. Per això, les empreses intenten maximitzar l'ús dels recursos productius i financers minimitzant el temps perdut i, alhora, millorant els fluxos dels processos i satisfent les necessitats del mercat. El procés de planificació és una activitat crítica per a les empreses. Aquesta tasca implica grans reptes a causa dels canvis del mercat, les alteracions en els processos de producció dins de l'empresa i la cadena de subministrament, i els canvis en la legislació, entre altres. La planificació de l'aprovisionament, la producció i la distribució té un paper fonamental en el rendiment de les empreses manufactureres, ja que una planificació ineficaç dels proveïdors, els processos de producció i els sistemes de distribució contribueix a augmentar els costos dels productes, allargar els terminis de lliurament i reduir els beneficis. La planificació eficaç és un procés complex que abasta una àmplia gamma d'activitats per garantir que els equips, els materials i els recursos humans estiguen disponibles al moment i al lloc adequats. Motivats per la complexitat de la planificació a les empreses manufactureres, aquesta tesi estudia i desenvolupa eines quantitatives per ajudar als planificadors en els processos de la planificació de l'aprovisionament, producció i distribució. Des d'aquesta perspectiva, es proposen models realistes i mètodes eficients per donar suport a la presa de decisions a les empreses industrials, principalment a les petites i mitjanes empreses (PIMES). Les aportacions d'aquesta tesi suposen un avenç científic basat en una exhaustiva revisió bibliogràfica sobre la planificació de l'aprovisionament, la producció i la distribució que ajuda a comprendre els principals models i algorismes utilitzats per resoldre aquests plans, i posa de relleu les tendències i les futures direccions de recerca. També proporciona un marc holístic per caracteritzar els models i algorismes centrant-se en la planificació de la producció, la programació i la seqüenciació. Aquesta tesi també proposa una eina de suport a la decisió per seleccionar un algorisme o mètode de solució per resoldre problemes concrets de la planificació de l'aprovisionament, producció i distribució en funció de la seua complexitat, cosa que permet als planificadors no duplicar esforços de modelització o programació de tècniques de solució. Finalment, es desenvolupen nous models matemàtics i enfocaments de solució d'última generació, com ara els algoritmes matheurístics, que combinen la programació matemàtica i les tècniques metaheurístiques. Els nous models i algoritmes comprenen millores en termes de rendiment computacional, i inclouen característiques realistes dels problemes del món real a què s'enfronten les empreses de fabricació. Els models matemàtics han estat validats amb un cas d'una important empresa del sector de l'automoció a Espanya, cosa que ha permés avaluar la rellevància pràctica d'aquests nous models utilitzant instàncies grans, similars a les existents a l'empresa objecte d'estudi. A més, els algorismes matheurístics han estat provats utilitzant eines lliures i de codi obert. Això també contribueix a la pràctica de la investigació operativa, i proporciona una visió de com desplegar aquests mètodes de solució i el temps de càlcul i rendiment de la bretxa que es pot obtindre mitjançant l'ús de programari lliure o de codi obert.[EN] Optimisation in manufacturing companies is especially important, due to the large investments they make, as sometimes these investments do not obtain the expected return because the profit margins of products are very tight. Therefore, companies seek to maximise the use of productive and financial resources by minimising lost time and, at the same time, improving process flows while meeting market needs. The planning process is a critical activity for companies. This task involves great challenges due to market changes, alterations in production processes within the company and in the supply chain, and changes in legislation, among others. Planning of replenishment, production and distribution plays a critical role in the performance of manufacturing companies because ineffective planning of suppliers, production processes and distribution systems contributes to higher product costs, longer lead times and less profits. Effective planning is a complex process that encompasses a wide range of activities to ensure that equipment, materials and human resources are available in the right time and the right place. Motivated by the complexity of planning in manufacturing companies, this thesis studies and develops quantitative tools to help planners in the replenishment, production and delivery planning processes. From this perspective, realistic models and efficient methods are proposed to support decision making in industrial companies, mainly in small- and medium-sized enterprises (SMEs). The contributions of this thesis represent a scientific breakthrough based on a comprehensive literature review about replenishment, production and distribution planning that helps to understand the main models and algorithms used to solve these plans, and highlights trends and future research directions. It also provides a holistic framework to characterise models and algorithms by focusing on production planning, scheduling and sequencing. This thesis also proposes a decision support tool for selecting an algorithm or solution method to solve concrete replenishment, production and distribution planning problems according to their complexity, which allows planners to not duplicate efforts modelling or programming solution techniques. Finally, new state-of-the-art mathematical models and solution approaches are developed, such as matheuristic algorithms, which combine mathematical programming and metaheuristic techniques. The new models and algorithms comprise improvements in computational performance terms, and include realistic features of real-world problems faced by manufacturing companies. The mathematical models have been validated with a case of an important company in the automotive sector in Spain, which allowed to evaluate the practical relevance of these novel models using large instances, similarly to those existing in the company under study. In addition, the matheuristic algorithms have been tested using free and open-source tools. This also helps to contribute to the practice of operations research, and provides insight into how to deploy these solution methods and the computational time and gap performance that can be obtained by using free or open-source software.This work would not have been possible without the following funding sources: Conselleria de Educación, Investigación, Cultura y Deporte, Generalitat Valenciana for hiring predoctoral research staff with Grant (ACIF/2018/170) and the European Social Fund with the Grant Operational Programme of FSE 2014-2020. Conselleria de Educación, Investigación, Cultura y Deporte, Generalitat Valenciana for predoctoral contract students to stay in research centers outside the research centers outside the Valencian Community (BEFPI/2021/040) and the European Social Fund.Guzmán Ortiz, BE. (2022). Models and Algorithms for the Optimisation of Replenishment, Production and Distribution Plans in Industrial Enterprises [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/187461Compendi

Integrated Fuzzy System and Multi-Expression Programming Techniques for Supplier Selection

Supplier selection problem is a multi-objective problem in which different criteria should be taken into consideration. This article presents a new approach to supplier pre-qualification, supplier selection and evaluation. In the first stage of the model, multi-expression programming (MEP) techniques are used for a supplier pre-qualification. Techniques implemented in MEP allow construction of experiential models using the knowledge contained in the experimental information. Evaluation of the qualified suppliers is done in the second stage using fuzzy logic and Fuzzy Inference System (FIS). In this way, it is possible to retain expert knowledge of the subject phenomenon in a model with the possibility of selecting different operators which lead to the possibility of the faster selection of parameters and making more reliable decisions. Numerical examples are presented to demonstrate the proposed approach

Sustainable supply chain management towards disruption and organizational ambidexterity:A data driven analysis

Balancing sustainability and disruption of supply chains requires organizational ambidexterity. Sustainable supply chains prioritize efficiency and economies of scale and may not have sufficient redundancy to withstand disruptive events. There is a developing body of literature that attempts to reconcile these two aspects. This study gives a data-driven literature review of sustainable supply chain management trends toward ambidexterity and disruption. The critical review reveals temporal trends and geographic distribution of literature. A hybrid of data-driven analysis approach based on content and bibliometric analyses, fuzzy Delphi method, entropy weight method, and fuzzy decision-making trial and evaluation laboratory is used on 273 keywords and 22 indicators obtained based on the experts’ evaluation. The most important indicators are identified as supply chain agility, supply chain coordination, supply chain finance, supply chain flexibility, supply chain resilience, and sustainability. The regions show different tendencies compared with others. Asia and Oceania, Latin America and the Caribbean, and Africa are the regions needs improvement, while Europe and North America show distinct apprehensions on supply chain network design. The main contribution of this review is the identification of the knowledge frontier, which then leads to a discussion of prospects for future studies and practical industry implementation

Short-Term Resource Allocation and Management

Almost all sectors of the economy, such as, government, healthcare, education, ship repair, construction, and manufacturing require project management. A key component of project management deals with scheduling of tasks such that limited resources are utilized in an effective manner. Current research on resource constrained project-scheduling has been classified as: a) Single project with single mode for various tasks, b) Single project with multiple task modes, c) Multiple projects with single task mode, and d) Multiple projects with multiple task modes.;This work extends the current multi-project, multi-mode scheduling techniques. The resources can be renewable, and non-renewable. In addition, it focuses on short term scheduling, that is, scheduling on an hourly, daily, or weekly basis. Long term scheduling assumes a stable system, that is, resources, priorities, and other constraints do no change during the scheduling period. In this research, short term scheduling assumes a dynamic system, that is, resources, priorities, and other constraints change over time.;A hybrid approach is proposed to address the dynamic nature of the problem. It is based on discrete event simulation and a set of empirical rules provided by the project manager. The project manager is assumed to be highly knowledgeable about the project. He/she is regarded as an integral part of the system. Such an approach is better suited to deal with real world scheduling. The proposed approach does not seek to provide a single optimum solution, instead, it generates a series of feasible solutions, along with the impact of each solution on schedule and cost.;Two project case studies dealing with finding an optimum solution were selected from the literature. The proposed technique was applied to the data set in these studies. In both cases the proposed approach found the optimum solution. The model was then applied to two additional problems to test the features that could not be tested on the dataset from the literature.;As for practical implications, the proposed approach enhances the decision making process, by providing more resource allocation flexibility, and results in improved solutions in terms of total project duration and cost. From an academic viewpoint, this research enriches the existing literature, as it provides an extension of the resource constrained project scheduling problems, a discrete event simulation and four cases studies which highlights relevant issues to model properly the complexity of real-life projects

Agribusiness supply chain risk management: A review of quantitative decision models

Supply chain risk management is a large and growing field of research. However, within this field, mathematical models for agricultural products have received relatively little attention. This is somewhat surprising as risk management is even more important for agricultural supply chains due to challenges associated with seasonality, supply spikes, long supply lead-times, and perishability. This paper carries out a thorough review of the relatively limited literature on quantitative risk management models for agricultural supply chains. Specifically, we identify robustness and resilience as two key techniques for managing risk. Since these terms are not used consistently in the literature, we propose clear definitions and metrics for these terms; we then use these definitions to classify the agricultural supply chain risk management literature. Implications are given for both practice and future research on agricultural supply chain risk management

Developing Supply Chain Agility for the High-Volume and High-Variety Industry

Supply chains are under pressure to meet performance expectations under conditions in which access to the global network of suppliers and customers is fluid. Most studies accept the importance of agility to enhance performance using flexibility as a key dimension. Moreover, based on literature and empirical implications, it is essentially noticeable that there is an agreement on the need for flexibility in manufacturing to address both internal changes at the manufacturing echelon (e.g., a variation of process times) and external uncertainties (e.g., availability of ingredients, delivery schedules).However, there is a lack of adoptable metrics of manufacturing flexibility that can be used to evaluate manufacturing flexibility’s impact to enhance TH and reduce cost, both at the manufacturing echelon and the supply chain as a system as well as its impact on other echelons. Therefore, focusing on manufacturing flexibility as a competitive strategy induces a driving force for the success of the performance of supply chains. The purpose of this research is to present an applicable methodology for the evaluation of flexibility in a supply chain called Flexible Discrete Supply Chain (FDSC). The FDSC structure consists of a supplier, manufacturer, distributor, and customer as its conceptual model. Two main performance indicators – TH and cost are used to study the FDSC performance. This study utilizes four dimensions: volume, delivery, mix, and innovation (VDMI) flexibility. Quality function deployment is used to translate the dimensions of flexibility to key metrics that can be controlled in a discrete-event simulation (DES) model. The DES model is used to generate data, and for configuring VDMI metrics. The data is used for further sensitivity analysis. The developed methodology is verified and validated using data from a real case study. It is applicable to all supply chains within the FDSC criteria. This study contributes to the body of knowledge of supply chain flexibility through technical, methodical, and managerial implications. It clearly illustrated scenarios and provided guidelines for operations managers, to test among VMDI flexibility to maximize TH constrained by cost. Key directions for future research are identified

Facility location decisions within integrated forward/reverse logistics under uncertainty

In this paper, a stochastic mixed integer linear programming (SMILP) model is proposed to optimize the location and size of facilities and service centres in integrated forward and reverse streams under uncertainty. The objective of the model is to minimize establishment, transportation and inventory management costs and simultaneously maximize customer satisfaction with sustainable perspective. The model incorporates different elements and features of distribution networks including inventory management, transportation and establishment of new facilities as well as existing centres. The presented model is the streamlined approach for multi-objective, multi-period, multi-commodity distribution system, and it is supported by a real case study in automobile after sales network. Genetic algorithm is implemented to solve the model in reasonable time. The performance of the model and the effects of uncertainty on provided solution are studied under different cases. Competitive result of the stochastic model compared to deterministic model ensures that the proposed approach is valid to be applied for decision making under uncertainty.Scopu