Functional Verification of Power Electronic Systems

This project is the final work of the degree in Industrial Electronics and Automatic Engineering. It has global concepts of electronics but it focuses in power electronic systems. There is a need for reliable testing systems to ensure the good functionality of power electronic systems. The constant evolution of this products requires the development of new testing techniques. This project aims to develop a new testing system to accomplish the functional verification of a new power electronic system manufactured on a company that is in the power electronic sector . This test system consists on two test bed platforms, one to test the control part of the systems and the other one to test their functionality. A software to perform the test is also designed. Finally, the testing protocol is presented. This design is validated and then implemented on a buck converter and an inverter that are manufactured at the company. The results show that the test system is reliable and is capable of testing the functional verification of the two power electronic system successfully. In summary, this design can be introduced in the power electronic production process to test the two products ensuring their reliability in the market

Control Strategies for Open-End Winding Drives Operating in the Flux-Weakening Region

This paper presents and compares control strategies for three-phase open-end winding drives operating in the flux-weakening region. A six-leg inverter with a single dc-link is associated with the machine in order to use a single energy source. With this topology, the zero-sequence circuit has to be considered since the zero-sequence current can circulate in the windings. Therefore, conventional over-modulation strategies are not appropriate when the machine enters in the flux-weakening region. A few solutions dealing with the zero-sequence circuit have been proposed in literature. They use a modified space vector modulation or a conventional modulation with additional voltage limitations. The paper describes the aforementioned strategies and then a new strategy is proposed. This new strategy takes into account the magnitudes and phase angles of the voltage harmonic components. This yields better voltage utilization in the dq frame. Furthermore, inverter saturation is avoided in the zero-sequence frame and therefore zero-sequence current control is maintained. Three methods are implemented on a test bed composed of a three-phase permanent-magnet synchronous machine, a six-leg inverter and a hybrid DSP/FPGA controller. Experimental results are presented and compared for all strategies. A performance analysis is conducted as regards the region of operation and the machine parameters.Projet SOFRACI/FU

An Advanced Three-Level Active Neutral-Point-Clamped Converter With Improved Fault-Tolerant Capabilities

A resilient fault-tolerant silicon carbide (SiC) three-level power converter topology is introduced based on the traditional active neutral-point-clamped converter. This novel converter topology incorporates a redundant leg to provide fault tolerance during switch open-circuit faults and short-circuit faults. Additionally, the topology is capable of maintaining full output voltage and maximum modulation index in the presence of switch open and short-circuit faults. Moreover, the redundant leg can be employed to share load current with other phase legs to balance thermal stress among semiconductor switches during normal operation. A 25-kW prototype of the novel topology was designed and constructed utilizing 1.2-kV SiC metal-oxide-semiconductor field-effect transistors. Experimental results confirm the anticipated theoretical capabilities of this new three-level converter topology

Health Condition Monitoring and Fault-Tolerant Operation of Adjustable Speed Drives

Adjustable speed drives (ASDs) have been extensively used in industrial applications over the past few decades because of their benefits of energy saving and control flexibilities. However, the wider penetration of ASD systems into industrial applications is hindered by the lack of health monitoring and fault-tolerant operation techniques, especially in safety-critical applications. In this dissertation, a comprehensive portfolio of health condition monitoring and fault-tolerant operation strategies is developed and implemented for multilevel neutral-point-clamped (NPC) power converters in ASDs. Simulations and experiments show that these techniques can improve power cycling lifetime of power transistors, on-line diagnosis of switch faults, and fault-tolerant capabilities.The first contribution of this dissertation is the development of a lifetime improvement Pulse Width Modulation (PWM) method which can significantly extend the power cycling lifetime of Insulated Gate Bipolar Transistors (IGBTs) in NPC inverters operating at low frequencies. This PWM method is achieved by injecting a zero-sequence signal with a frequency higher than that of the IGBT junction-to-case thermal time constants. This, in turn, lowers IGBT junction temperatures at low output frequencies. Thermal models, simulation and experimental verifications are carried out to confirm the effectiveness of this PWM method. As a second contribution of this dissertation, a novel on-line diagnostic method is developed for electronic switch faults in power converters. Targeted at three-level NPC converters, this diagnostic method can diagnose any IGBT faults by utilizing the information on the dc-bus neutral-point current and switching states. This diagnostic method only requires one additional current sensor for sensing the neutral-point current. Simulation and experimental results verified the efficacy of this diagnostic method.The third contribution consists of the development and implementation of a fault-tolerant topology for T-Type NPC power converters. In this fault-tolerant topology, one additional phase leg is added to the original T-Type NPC converter. In addition to providing a fault-tolerant solution to certain switch faults in the converter, this fault-tolerant topology can share the overload current with the original phase legs, thus increasing the overload capabilities of the power converters. A lab-scale 30-kVA ASD based on this proposed topology is implemented and the experimental results verified its benefits

Self-Healing Control with Multifunctional Gate Drive Circuits for Power Converters

Many commercial and military transport systems have fault diagnostic functions implemented to help protect the device when a severe fault occurs. However, most present systems do not contain prognostics capability which would allow operators to observe an unhealthy system component in its pre- fault condition. In industry applications, scheduled downtime can result in considerable cost avoidance. The next technology step is self-healing system components which observe not only potential problems, but can also take steps to continue operation under abnormal conditions - whether due to long-term normal wear-and-tear or sudden combat damage. In this paper, current and voltage information using the double-layer gate drive concept is fed to intelligent networks to identify the type of fault and its location. These intelligent networks are based on unsupervised and supervised learning networks (self-organizing maps and learning vector quantization networks respectively). The proposed concept allows the reconfiguration of the electric machinery system for continued normal operation of the machine. This paper presents an intelligent health monitoring and self-healing control strategy for a multi-phase multilevel motor drive under various types of faults

Unified Power Quality Conditioner for Grid Integration of Wind Generators

A Unified Power Quality Conditioner (UPQC) is relatively a new member of the custom power device family. It is a comprehensive custom power device, with integrated shunt and series active filters. The cost of the device, which is higher than other custom power/FACTS devices, because of twin inverter structure and control complexity, will have to be justified by exploring new areas of application where the cost of saving power quality events outweighs the initial cost of installation. Distributed generation (such as wind generation) is one field where the UPQC can find its potential application. There has been a considerable increase in the power generation from wind farms. This has created the necessity for wind farms connectivity with the grid during power system faults, voltage sags and frequency variations. The application of active filters/custom power devices in the field of wind generation to provide reactive power compensation, additional fault ride through capability and to maintain Power Quality (PQ) at the point of common coupling is gaining popularity. Wind generation like other forms of distributed generation often relies on power electronics technology for flexible interconnection to the power grid. The application of power electronics in wind generation has resulted in improved power quality and increased energy capture. The rapid development in power electronics, which has resulted in high kVA rating of the devices and low price per kVA, encourages the application of such devices at distribution level. This work focuses on development of a laboratory prototype of a UPQC, and investigation of its application for the flexible grid integration of fixed and variable speed wind generators through dynamic simulation studies. A DSP based fully digital controller and interfacing hardware has been developed for a 24 kVA (12 kVA-shunt compensator and 12 kVA-series compensator) laboratory prototype of UPQC. The modular control approach facilitates the operation of the device either as individual series or shunt compensator or as a UPQC. Different laboratory tests have been carried out to demonstrate the effectiveness of developed control schemes.A simulation-based analysis is carried out to investigate the suitability of application of a UPQC to achieve Irish grid code compliance of a 2 MW Fixed Speed Induction Generator (FSIG). The rating requirement of the UPQC for the wind generation application has been investigated. A general principle is proposed to choose the practical and economical rating of the UPQC for this type of application. A concept of UPQC integrated Wind Generator (UPQC-WG) has been proposed. The UPQC-WG is a doubly fed induction machine with converters integrated in the stator and rotor circuits and is capable of adjustable speed operation. The operation of UPQC-WG under sub and super-synchronous speed range has been demonstrated. The Irish grid code compliance of the same has been demonstrated with a detailed dynamic simulation

Adaptive Vectorial Filter for Grid Synchronization of Power Converters Under Unbalanced and/or Distorted Grid Conditions

This paper presents a new synchronization scheme for detecting multiple positive-/negative-sequence frequency harmonics in three-phase systems for grid-connected power converters. The proposed technique is called MAVF-FLL because it is based on the use of multiple adaptive vectorial filters (AVFs) working together inside a harmonic decoupling network, resting on a frequency-locked loop (FLL) which makes the system frequency adaptive. The method uses the vectorial properties of the three-phase input signal in the αβ reference frame in order to obtain the different harmonic components. The MAVF-FLL is fully designed and analyzed, addressing the tuning procedure in order to obtain the desired and predefined performance. The proposed algorithm is evaluated by both simulation and experimental results, demonstrating its ability to perform as required for detecting different harmonic components under a highly unbalanced and distorted input grid voltage

Converter fault diagnosis and post-fault operation of a doubly-fed induction generator for a wind turbine

Wind energy has become one of the most important alternative energy resources because of the global warming crisis. Wind turbines are often erected off-shore because of favourable wind conditions, requiring lower towers than on-shore. The doubly-fed induction generator is one of the most widely used generators with wind turbines. In such a wind turbine the power converters are less robust than the generator and other mechanical parts. If any switch failure occurs in the converters, the wind turbine may be seriously damaged and have to stop. Therefore, converter health monitoring and fault diagnosis are important to improve system reliability. Moreover, to avoid shutting down the wind turbine, converter fault diagnosis may permit a change in control strategy and/or reconfigure the power converters to permit post-fault operation. This research focuses on switch fault diagnosis and post-fault operation for the converters of the doubly-fed induction generator. The effects of an open-switch fault and a short-circuit switch fault are analysed. Several existing open-switch fault diagnosis methods are examined but are found to be unsuitable for the doubly-fed induction generator. The causes of false alarms with these methods are investigated. A proposed diagnosis method, with false alarm suppression, has the fault detection capability equivalent to the best of the existing methods, but improves system reliability. After any open-switch fault is detected, reconfiguration to a four-switch topology is activated to avoid shutting down the system. Short-circuit switch faults are also investigated. Possible methods to deal with this fault are discussed and demonstrated in simulation. Operating the doubly-fed induction generator as a squirrel cage generator with aerodynamic power control of turbine blades is suggested if this fault occurs in the machine-side converter, while constant dc voltage control is suitable for a short-circuit switch fault in the grid-side converter.Wind energy has become one of the most important alternative energy resources because of the global warming crisis. Wind turbines are often erected off-shore because of favourable wind conditions, requiring lower towers than on-shore. The doubly-fed induction generator is one of the most widely used generators with wind turbines. In such a wind turbine the power converters are less robust than the generator and other mechanical parts. If any switch failure occurs in the converters, the wind turbine may be seriously damaged and have to stop. Therefore, converter health monitoring and fault diagnosis are important to improve system reliability. Moreover, to avoid shutting down the wind turbine, converter fault diagnosis may permit a change in control strategy and/or reconfigure the power converters to permit post-fault operation. This research focuses on switch fault diagnosis and post-fault operation for the converters of the doubly-fed induction generator. The effects of an open-switch fault and a short-circuit switch fault are analysed. Several existing open-switch fault diagnosis methods are examined but are found to be unsuitable for the doubly-fed induction generator. The causes of false alarms with these methods are investigated. A proposed diagnosis method, with false alarm suppression, has the fault detection capability equivalent to the best of the existing methods, but improves system reliability. After any open-switch fault is detected, reconfiguration to a four-switch topology is activated to avoid shutting down the system. Short-circuit switch faults are also investigated. Possible methods to deal with this fault are discussed and demonstrated in simulation. Operating the doubly-fed induction generator as a squirrel cage generator with aerodynamic power control of turbine blades is suggested if this fault occurs in the machine-side converter, while constant dc voltage control is suitable for a short-circuit switch fault in the grid-side converter

Real time evaluation of wavelet transform for fast and efficient HVDC grid non-unit protection

This paper presents a real-time evaluation of a Wavelet Transform (WT) for HVDC grid non-unit protection. Due to its time and frequency localisation capability, WT can successfully extract the necessary information present in the voltage transients following a DC fault. This capability is exploited to achieve fast and selective HVDC grid protection. A Digital Signal Processor (DSP) is employed to execute real-time Stationary Wavelet Transform (SWT) on voltage signals using discrete convolution to efficiently compute the WT coefficients. Hardware-in-the loop (HIL) simulation is performed to test a WT-based hardware module using a Digital Real-Time Simulator (DRTS), in which a meshed HVDC grid is modelled. The closed-loop interaction enables the hardware device to emulate a protection relay that can generate trip commands for the HVDC breakers integrated within the HVDC grid model. The real-time simulations demonstrate the technical feasibility, speed and robust performance of the SWT implementation

Fault Protection In DC Distribution Systems Via Coordinated Control of Power Supply Converters and Bus Tie Switches

A new fault protection method responds to the current needs of emerging dc power distribution systems by coordinating electronic power converters and mechanical contactors to rapidly isolate short circuit faults while maintaining continuity of power to loads. This work is important because the increasing performance, higher efficiency, and decreasing cost of electronic power converters have spurred a rediscovery and proliferation of dc power distribution systems. Although dc distribution offers advantages such as higher transmission efficiency, higher power density, higher reliability, and ease of interfacing asynchronous sources, enthusiasm for adopting dc technologies suffers from widespread concern over the means to protect dc distribution systems against short-circuit faults. The developed fault protection method rapidly limits the fault current, de-energizes the main distribution bus, reconfigures the bus via mechanical contactors, and re-energizes the system. The entire process can be accomplished fast enough to comply with the requirements of CBEMA and IEEE standards on power quality. A fast and reliable fault detection method has been developed in order to coordinates power converters and contactors. With this method the source power converters independently enter into current-limiting mode as soon as they recognize a fault condition. The bus segmentizing contactors autonomously decide whether to open or not based on their local interpretation of time-to-trip curves as functions of apparent equivalent circuit resistance. This method allows converter and contactors to coordinate to provide fault protection for dc distribution systems independently on communication failures. Simulation and experimental results show that fault current can be limited within few milliseconds, faults can be isolated within 20 ms and that the system can be re-energized within 100 ms. Moreover, this work provides system design considerations and limitations on components and system parameters