Distortion Correction for Non-Planar Deformable Projection Displays through Homography Shaping and Projected Image Warping

Video projectors have advanced from being tools for only delivering presentations on flat or planar surfaces to tools for delivering media content in such applications as augmented reality, simulated sports practice and invisible displays. With the use of non-planar surfaces for projection comes geometric and radiometric distortions. This work dwells on correcting geometric distortions occurring when images or video frames are projected onto static and deformable non-planar display surfaces. The distortion-correction process involves (i) detecting feature points from the camera images and creating a desired shape of the undistorted view through a 2D homography, (ii) transforming the feature points on the camera images to control points on the projected images, (iii) calculating Radial Basis Function (RBF) warping coefficients from the control points, and warping the projected image to obtain an undistorted image of the projection on the projection surface. Several novel aspects of this work have emerged and include (i) developing a theoretical framework that explains the cause of distortion and provides a general warping pattern to be applied to the projection, (ii) carrying out the distortion-correction process without the use of a distortion-measuring calibration image or structured light pattern, (iii) carrying out the distortioncorrection process on a projection display that deforms with time with a single uncalibrated projector and uncalibrated camera, and (iv) performing an optimisation of the distortioncorrection processes to operate in real-time. The geometric distortion correction process designed in this work has been tested for both static projection systems in which the components remain fixed in position, and dynamic projection systems in which the positions of components or shape of the display change with time. The results of these tests show that the geometric distortion-correction technique developed in this work improves the observed image geometry by as much as 31% based on normalised correlation measure. The optimisation of the distortion-correction process resulted in a 98% improvement of its speed of operation thereby demonstrating the applicability of the proposed approach to real projection systems with deformable projection displays

Strip tracking in hot strip mills

In the finishing mill, steel strip is rolled from thick slabs through pairs of rollers housed in a continuous train of seven roll stands. As the strip is rolled, unwanted lateral movement, known as strip tracking, can cause the strip to collide with the edge of the mill. Strip tracking control is currently a manual operation, relying on the skill of the operators. When tracking is observed, the stand tilt is adjusted asymmetrically, causing a camber in the strip, steering it towards the centreline. Tracking control can be automated if a reliable measurement of position is available. A vision-based system was developed to measure strip position. Cooling water, steam, high temperatures and electrical noise create a hazardous environment for electronic equipment and hamper image analysis. Hardware was specified to protect all equipment against the environment. A novel image analysis method combining predictive elements, filtering and Bezier curve fitting was created to allow measurements to be made with large amounts of cooling water obscuring the strip edges. The measurement system was designed to integrate with the existing mill systems, using the OPC protocol for communication. The system was created as a development system with only two cameras included, but allowed for additional cameras to be easily added and automatically detected. The results of the system showed that the image analysis techniques were effective, providing an estimated final resolution of 3.5mm/pixel, with measurements ±2mm within 60% confidence. Hardware performance provided good protection of the equipment against the environment but poor quality installation limited overall system performance. A computer model was developed to simulate tracking behaviour in the mill with non-linear variations of strip properties across the strip. The model was not completed to a satisfactory standard capable of producing useful results but the theories described could be developed further.EThOS - Electronic Theses Online ServiceGBUnited Kingdo

Strip tracking in hot strip mills

In the finishing mill, steel strip is rolled from thick slabs through pairs of rollers housed in a continuous train of seven roll stands. As the strip is rolled, unwanted lateral movement, known as strip tracking, can cause the strip to collide with the edge of the mill. Strip tracking control is currently a manual operation, relying on the skill of the operators. When tracking is observed, the stand tilt is adjusted asymmetrically, causing a camber in the strip, steering it towards the centreline. Tracking control can be automated if a reliable measurement of position is available. A vision-based system was developed to measure strip position. Cooling water, steam, high temperatures and electrical noise create a hazardous environment for electronic equipment and hamper image analysis. Hardware was specified to protect all equipment against the environment. A novel image analysis method combining predictive elements, filtering and Bezier curve fitting was created to allow measurements to be made with large amounts of cooling water obscuring the strip edges. The measurement system was designed to integrate with the existing mill systems, using the OPC protocol for communication. The system was created as a development system with only two cameras included, but allowed for additional cameras to be easily added and automatically detected. The results of the system showed that the image analysis techniques were effective, providing an estimated final resolution of 3.5mm/pixel, with measurements ±2mm within 60% confidence. Hardware performance provided good protection of the equipment against the environment but poor quality installation limited overall system performance. A computer model was developed to simulate tracking behaviour in the mill with non-linear variations of strip properties across the strip. The model was not completed to a satisfactory standard capable of producing useful results but the theories described could be developed further

Computational Imaging Approach to Recovery of Target Coordinates Using Orbital Sensor Data

This dissertation addresses the components necessary for simulation of an image-based recovery of the position of a target using orbital image sensors. Each component is considered in detail, focusing on the effect that design choices and system parameters have on the accuracy of the position estimate. Changes in sensor resolution, varying amounts of blur, differences in image noise level, selection of algorithms used for each component, and lag introduced by excessive processing time all contribute to the accuracy of the result regarding recovery of target coordinates using orbital sensor data. Using physical targets and sensors in this scenario would be cost-prohibitive in the exploratory setting posed, therefore a simulated target path is generated using Bezier curves which approximate representative paths followed by the targets of interest. Orbital trajectories for the sensors are designed on an elliptical model representative of the motion of physical orbital sensors. Images from each sensor are simulated based on the position and orientation of the sensor, the position of the target, and the imaging parameters selected for the experiment (resolution, noise level, blur level, etc.). Post-processing of the simulated imagery seeks to reduce noise and blur and increase resolution. The only information available for calculating the target position by a fully implemented system are the sensor position and orientation vectors and the images from each sensor. From these data we develop a reliable method of recovering the target position and analyze the impact on near-realtime processing. We also discuss the influence of adjustments to system components on overall capabilities and address the potential system size, weight, and power requirements from realistic implementation approaches

Integrated tactile-optical coordinate measurement for the reverse engineering of complex geometry

Complex design specifications and tighter tolerances are increasingly required in modern engineering applications, either for functional or aesthetic demands. Multiple sensors are therefore exploited to achieve both holistic measurement information and improved reliability or reduced uncertainty of measurement data. Multi-sensor integration systems can combine data from several information sources (sensors) into a common representational format in order that the measurement evaluation can benefit from all available sensor information and data. This means a multi-sensor system is able to provide more efficient solutions and better performances than a single sensor based system. This thesis develops a compensation approach for reverse engineering applications based on the hybrid tactile-optical multi-sensor system. In the multi-sensor integration system, each individual sensor should be configured to its optimum for satisfactory measurement results. All the data measured from different equipment have to be precisely integrated into a common coordinate system. To solve this problem, this thesis proposes an accurate and flexible method to unify the coordinates of optical and tactile sensors for reverse engineering. A sphere-plate artefact with nine spheres is created and a set of routines are developed for data integration of a multi-sensor system. Experimental results prove that this novel centroid approach is more accurate than the traditional method. Thus, data sampled by different measuring devices, irrespective of their location can be accurately unified. This thesis describes a competitive integration for reverse engineering applications where the point cloud data scanned by the fast optical sensor is compensated and corrected by the slower, but more accurate tactile probe measurement to improve its overall accuracy. A new competitive approach for rapid and accurate reverse engineering of geometric features from multi-sensor systems based on a geometric algebra approach is proposed and a set of programs based on the MATLAB platform has been generated for the verification of the proposed method. After data fusion, the measurement efficiency is improved 90% in comparison to the tactile method and the accuracy of the reconstructed geometric model is improved from 45 micrometres to 7 micrometres in comparison to the optical method, which are validated by case study

3D numerical modelling and manipulation of a shoe last.

As global competition continues to increase causing market windows to shrink and product life cycles shorten, manufacturers today can no longer function without advanced design tools. These market pressures dictate that designers must embrace new, faster and better design technologies than ever before if they are to remain competitive. This is especially true in the shoe industry with the employment of up-to-date methods of design and manufacture. The development of modem CAD/CAM systems, the availability of powerful hardware at reasonable cost and vast improvements in colour graphics capabilities have made the automation of the footwear design process feasible at low cost. All of this economically justifies the creation of a system for direct shoe last design without a prototype model last. A specific onscreen methodology of a shoe last design directly from individual anthropometric data has been proposed and evaluated. A numerical methodology for onscreen visualisation with application of a new scheme of segmentation of the last surface and further manipulation of the last elements in order to create new last styles have been developed. In order to achieve this, the principles of shaping the last, the laws governing its deformation when changing the heel height and the list of possible modifications to its shape have been defined. Five global manipulation procedures have been implemented, in particular those that relate to changing the heel height. Special software has been written to visualise the results. Experimentation has proved the validity of the approach. Lasts of similar style but with different heel heights were measured and numerically modelled to compare with computer generated and modified last models. The accuracy proved to be within the limits of practical and traditional constraints