Special Session on Industry 4.0

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New Shop Floor Control Approaches for Virtual Enterprises

The virtual enterprise paradigm seems a fit response to face market instability and the volatile nature of business opportunities increasing enterprise’s interest in similar forms of networked organisations. The dynamic environment of a virtual enterprise requires that partners in the consortium own reconfigurable shop floors. This paper presents new approaches to shop floor control that meet the requirements of the new industrial paradigms and argues on work re-organization at shop floor level.virtual enterprise; networked organisations

Towards self-organized service-oriented multi-agent systems

The demand for large-scale systems running in complex and even chaotic environments requires the consideration of new paradigms and technologies that provide flexibility, robustness, agility and responsiveness. Multiagents systems is pointed out as a suitable approach to address this challenge by offering an alternative way to design control systems, based on the decentralization of control functions over distributed autonomous and cooperative entities. However, in spite of their enormous potential, they usually lack some aspects related to interoperability, optimization in decentralized structures and truly self-adaptation. This paper discusses a new perspective to engineer adaptive complex systems considering a 3-layer framework integrating several complementary paradigms and technologies. In a first step, it suggests the integration of multi-agent systems with service-oriented architectures to overcome the limitations of interoperability and smooth migration, followed by the use of technology enablers, such as cloud computing and wireless sensor networks, to provide a ubiquitous and reconfigurable environment. Finally, the resulted service-oriented multi-agent system should be enhanced with biologically inspired techniques, namely self-organization, to reach a truly robust, agile and adaptive system

Agent and cyber-physical system based self-organizing and self-adaptive intelligent shopfloor

The increasing demand of customized production results in huge challenges to the traditional manufacturing systems. In order to allocate resources timely according to the production requirements and to reduce disturbances, a framework for the future intelligent shopfloor is proposed in this paper. The framework consists of three primary models, namely the model of smart machine agent, the self-organizing model, and the self-adaptive model. A cyber-physical system for manufacturing shopfloor based on the multiagent technology is developed to realize the above-mentioned function models. Gray relational analysis and the hierarchy conflict resolution methods were applied to achieve the self-organizing and self-adaptive capabilities, thereby improving the reconfigurability and responsiveness of the shopfloor. A prototype system is developed, which has the adequate flexibility and robustness to configure resources and to deal with disturbances effectively. This research provides a feasible method for designing an autonomous factory with exception-handling capabilities

Elosztott, moduláris termelési struktúrák modellezése, tervezése és irányítása = Modelling, planning and control of distributed, modular production structures

Az Elosztott, moduláris termelési struktúrák modellezése, tervezése és irányítása című OTKA-projekt résztvevői új eredményeket értek el az ágens-alapú gyártás, a valósidejű kooperatív vállalatok, a termelésütemezés és újraütemezés, a sztochasztikus, dinamikus termelésirányítás, a gyártás-szimuláció és termékkövetés terén. Az eredményeket 45 publikációban ismertették, melyek összesített impakt faktora 9.429. A publikációkon kívül három PhD értekezés született, melyek közül kettő még elbírálás alatt áll. A kutatást az MTA elnöke 2006-ban külön keretből is támogatta, és tágabb témakörében a résztvevők több EU-projektet is elnyertek. Az alapkutatási eredmények felhasználása elsősorban a kapcsolódó Valósidejű, kooperatív vállalatok (VITAL) NKFP-projektben történt. A projekt során a GE Nagykanizsai fényforrásgyárában ipari bevezetésre került a több mint 100 gyártósor ütemezését végző rendszer; az ún. MES/Cockpit rendszer, mely a gyártási folyamatból valósidőben érkező adatok alapján támogatja a döntéshozót a zavarok azonosításában és elhárításában; valamint az ún. Logisztikai Platform (LP), mely - a felek autonómiáját megtartva - a beszállítói hálózatok működését segíti. | The participants of the Modelling, planning and control of distributed, modular production structures OTKA-project achieved new results in the fields of agent-based manufacturing; real-time cooperative enterprises; production scheduling and rescheduling; stochastic, dynamic production control; production simulation and product tracking and tracing. The results have been published in 45 publications with a cumulative impact factor of 9.429. Beyond the publications, the participants wrote 3 PhD dissertations, two of them are under review now. The research was supported also by the dedicated budget of the President of the Hungarian Academy of Sciences in 2007, and the participants won several EU research projects in the broader field of the subject. The results of the basic research activities were primarily applied in the Real-time, cooperative enterprises (VITAL) project of the National Research and Development Programme (NKFP). In the Lighting factory Nagykanizsa of GE, the following main systems have been introduced: the daily scheduling system for more than 100 production lines; the MES/Cockpit system, on the base of real-time production data, supports the decision makers in analysing the deviations and bringing appropriate measures; the Logistic Platform (LP) which ? while keeping the autonomy of the participant enterprises ? supports the supply chain management

Self-organisation of mobile robots in large structure assembly using multi-agent systems

Competition between manufacturers in large structure assembly (LSA) is driven by the need to improve the adaptability and versatility of their manufacturing systems. The lack of these qualities in the currently used systems is caused by the dedicated nature of their fixtures and jigs. This has led to their underutilisation and costly changeover procedures. In addition to that, modern automation systems tend to be dedicated to very specific tasks. This means that such systems are highly specialised and can reach obsolescence once there is a substantial change in production requirements. In this doctoral thesis, a dynamic system consisting of mobile robots is proposed to overcome those limitations. As a first knowledge contribution in this doctoral thesis, it is investigated under which conditions using mobile robots instead of the traditional, fixed automation systems in LSA can be advantageous. In this context, dynamic systems are expected to be more versatile and adaptive than fixed systems. Unlike traditional, dedicated automation systems, they are not constrained to gantry rails or fixed to the floor. This results in an expanded working envelope and consequently the ability to reach more workstations. Furthermore, if a product is large enough, the manufacturer can choose how many mobile robots to deploy around it. Accordingly, it was shown that the ability to balance work rates on products and consequently meet their due times is improved. For the second knowledge contribution, two fundamentally different decision-making models for controlling mobile agents in the complex scheduling problem are investigated. This is done to investigate ways of taking full advantage from the potential benefits of applying mobile robots. It is found that existing models from related academic literature are not suited for the given problem. Therefore, two new models had to be proposed for this purpose. It was plausible to use an agent-based approach for self-organisation. This is because similarly to agents, mobile robots can perform independently of one-another; and have limited perception and communication abilities. Finally, through a comparison study, scenarios are identified where either model is better to use. In agreement with much of the established literature in the field, the models are shown to exhibit the common advantages and disadvantages of their respective architecture types. Considering that the enabling technologies are nearing sufficient maturity for deploying mobile robots in LSA, it is concluded that this approach can have several advantages. Firstly, the granularity and freedom of movement enables much more control over product completion times. Secondly, the increased working envelope enables higher utilisation of manufacturing resources. In the context of LSA, this is a considerable challenge because products take a very long time to get loaded and unloaded from workstations. However, if the product flow is steady, there are rare disruptions and rare production changes, fixed automation systems have an advantage due to requiring much less time (if any) for moving and localising. Therefore, mobile systems become more preferred to fixed systems in environments where there is an increasing frequency of disruptions and changes in production requirements. The validation of agent-based self-organisation models for mobile robots in LSA confirms the expectations based on existing literature. Also, it reveals that with relatively low amounts of spare capacity (5%) in the manufacturing systems, there is little need for sophisticated models. The value of optimised models becomes apparent when spare capacity approaches 0% (or even negative values) and there is less room for inefficiencies in scheduling

Increase the adoption of Agent-based Cyber-Physical Production Systems through the Design of Minimally Invasive Solutions

During the last few years, many approaches were proposed to offer companies the ability to have dynamic and flexible production systems. One of the conventional ap-proaches to solving this problem is the implementation of cyber-physical production sys-tems using multi-agent distributed systems. Although these systems can deal with several challenges faced by companies in this area, they have not been accepted and used in real cases. In this way, the primary objective of the proposed work is to understand the chal-lenges usually found in the adoption of these solutions and to develop a strategy to in-crease their acceptance and implementation. Thus, the document focuses on the design and development of cyber-physical produc-tion systems based on agent approaches, requiring minimal changes in the existing pro-duction systems. This approach aims of reducing the impact and the alterations needed to adopt those new cyber-physical production systems. Clarifying the subject, the author presents a definition of a minimal invasive agent-based cyber-physical production system and, the functional requirements that the designers and developers must respect to imple-ment the new software. From these functional requirements derived a list of design princi-ples that must be fulfilled to design and develop a system with these characteristics. Subsequently, to evaluate solutions that aim to be minimally invasive, an evaluation model based on a fuzzy inference system is proposed, which rank the approaches accord-ing to each of the design principles and globally. In this way, the proposed work presents the functional requirements, design principles and evaluation model of minimally invasive cyber-physical production systems, to increase the adoption of such systems

Collective intelligence in self-organized industrial cyber-physical systems

Cyber-physical systems (CPS) play an important role in the implementation of new Industry 4.0 solutions, acting as the backbone infrastructure to host distributed intelligence capabilities and promote the collective intelligence that emerges from the interactions among individuals. This collective intelligence concept provides an alternative way to design complex systems with several benefits, such as modularity, flexibility, robustness, and reconfigurability to condition changes, but it also presents several challenges to be managed (e.g., non-linearity, self-organization, and myopia). With this in mind, this paper discusses the factors that characterize collective intelligence, particularly that associated with industrial CPS, analyzing the enabling concepts, technologies, and application sectors, and providing an illustrative example of its application in an automotive assembly line. The main contribution of the paper focuses on a comprehensive review and analysis of the main aspects, challenges, and research opportunities to be considered for implementing collective intelligence in industrial CPS. The identified challenges are clustered according to five different categories, namely decentralization, emergency, intelligent machines and products, infrastructures and methods, and human integration and ethics. Although the research indicates some potential benefits of using collective intelligence to achieve the desired levels of autonomy and dynamic adaptation of industrial CPS, such approaches are still in the early stages, with perspectives to increase in the coming years. Based on that, they need to be further developed considering some main aspects, for example, related to balancing the distribution of intelligence by the vertical and horizontal dimensions and controlling the nervousness in self-organized systems.info:eu-repo/semantics/publishedVersio