PCB Quality Metrics that Drive Reliability (PD 18)

Risk based technology infusion is a deliberate and systematic process which defines the analysis and communication methodology by which new technology is applied and integrated into existing and new designs, identifies technology development needs based on trends analysis and facilitates the identification of shortfalls against performance objectives. This presentation at IPC Works Asia Aerospace 2019 Events provides the audience a snapshot of quality variations in printed wiring board quality, as assessed, using experiences in processing and risk analysis of PWB structural integrity coupons. The presentation will focus on printed wiring board quality metrics used, the relative type and number of non-conformances observed and trend analysis using statistical methods. Trend analysis shows the top five non-conformances observed across PWB suppliers, the root cause(s) behind these non-conformance and suggestions of mitigation plans. The trends will then be matched with the current state of the PWB supplier base and its challenges and opportunities. The presentation further discusses the risk based SMA approaches and methods being applied at GSFC for evaluating candidate printed wiring board technologies which promote the adoption of higher throughput and faster processing technology for GSFC missions

Mechanics of Bolted Electrical Splices

Localized heating of bolted electrical splices in the power distributing bus is a primary concern in the industrial automation industry. While localized heat generation problems are commonly reported in the field, it is not entirely clear what the root causes are. A methodology is presented for development of a tool to measure in-situ the influence of clamping load on the thermo-electric behavior of the splice joint. Applied research and reasoning used to identify probable root causes for failures reported in the field are also presented. Experiments were conducted to characterize the mechanical properties of the bolt and nut system used in service. A bolt was modified and retrofitted with strain gauges. This system was calibrated as a load cell and experiments were conducted to develop a sample specific model for determining the bolt pretension as a function of torque applied to the nut. The methods herein described can be implemented for applications in which optimal performance of bolted connections is required. Measurements were made of the electrical contact resistance and an idealized finite elements simulation of the contacting bus materials was studied alongside real samples. Based on this study, the author presents potential root causes for the onset of problematic localized heat generation

Studies on microwave antennas : passive intermodulation distortion in antenna structures and design of microstrip antenna elements

Passive intermodulation (PIM) measurements of antennas and the design of dual-polarised microstrip antenna elements are investigated in this thesis. The emphasis is on the development of a passive intermodulation source localisation method and on the studies of the PIM source behaviour under various impedance loading conditions. Passive intermodulation distortion can be harmful in wireless communication systems where the difference between the transmitted and the received power is large such as in GSM base stations. One of the most critical components is the antenna. As the antennas become more complex, the risk of getting excessive PIM distortion increases. Therefore, the antenna designer needs to have knowledge about the PIM phenomenon and proper tools to investigate various antenna structure configurations. The concept of PIM near-field measurement is introduced and the implementation of the equipment for the GSM 900 frequency band is presented. The performance of the scanner is analysed and demonstrated with measurements. The scanner is capable of locating PIM sources in antennas and other open structures down to −110 dBm when the transmitted power is 43 dBm. The limiting factors of the scanner sensitivity are considered and several sensitivity measurements are performed. An analysis of the impedance loading effects on PIM measurements is carried out. The conducted measurements support the theory that the loading impedance effects can be several decibels, when the source or load return loss is less than 20 dB, which is the case with many filters and antennas used in base stations. Dual-polarised antenna elements are needed in various array antenna applications. Two compact antenna element designs with moderate bandwidth and dual polarisation are introduced in the 12 GHz frequency band. The elements use a dual-resonant structure in order to achieve an impedance bandwidth of 16 % (Lretn > 10 dB). The arrangement of the antenna feeds results in an isolation of 35 dB between the ports.reviewe