Improving order-picking operations with precedence constraints through efficient storage location assignment: evidence from a retail company

This paper is inspired by a manual picking retail company where shape and weight constraints affect the order-picking process. We proposed an alternative clustering similarity index that considers the similarity, the weight and the shape of products. This similarity index was further incorporated in a storage allocation heuristic procedure to set the location of the products. We test the procedure in a retail company that supplies over 191 stores, in Northern Portugal. When comparing the strategy currently used in the company with this procedure, we found out that our approach enabled a reduction of up to 40% on the picking distance; a percentage of improvement that is 32% higher than the one achieved by applying the Jaccard index, a similarity index commonly used in the literature. This allows warehouses to save time and work faster.info:eu-repo/semantics/publishedVersio

Integrated Models and Tools for Design and Management of Global Supply Chain

In modern and global supply chain, the increasing trend toward product variety, level of service, short delivery delay and response time to consumers, highlight the importance to set and configure smooth and efficient logistic processes and operations. In order to comply such purposes the supply chain management (SCM) theory entails a wide set of models, algorithms, procedure, tools and best practices for the design, the management and control of articulated supply chain networks and logistics nodes. The purpose of this Ph.D. dissertation is going in detail on the principle aspects and concerns of supply chain network and warehousing systems, by proposing and illustrating useful methods, procedures and support-decision tools for the design and management of real instance applications, such those currently face by enterprises. In particular, after a comprehensive literature review of the principal warehousing issues and entities, the manuscript focuses on design top-down procedure for both less-than-unit-load OPS and unit-load storage systems. For both, decision-support software platforms are illustrated as useful tools to address the optimization of the warehousing performances and efficiency metrics. The development of such interfaces enables to test the effectiveness of the proposed hierarchical top-down procedure with huge real case studies, taken by industry applications. Whether the large part of the manuscript deals with micro concerns of warehousing nodes, also macro issues and aspects related to the planning, design, and management of the whole supply chain are enquired and discussed. The integration of macro criticalities, such as the design of the supply chain infrastructure and the placement of the logistic nodes, with micro concerns, such the design of warehousing nodes and the management of material handling, is addressed through the definition of integrated models and procedures, involving the overall supply chain and the whole product life cycle. A new integrated perspective should be applied in study and planning of global supply chains. Each aspect of the reality influences the others. Each product consumed by a customer tells a story, made by activities, transformations, handling, processes, traveling around the world. Each step of this story accounts costs, time, resources exploitation, labor, waste, pollution. The economical and environmental sustainability of the modern global supply chain is the challenge to face

Intelligent Storage Location Allocation with Multiple Objectives for Flood Control Materials

Intelligent storage is an important element of intelligent logistics and a key development trend in modern warehousing and logistics. Based on the characteristics of flood control materials and their intelligent storage, this study established a flood control material storage location allocation model reflecting the multiple objectives of retrieval efficiency and shelf stability and used a weighting method to transform a multi-objective optimization problem into a single-objective optimization problem. We then used the facilities and equipment planning and storage location allocation in the intelligent storage area for provincial flood control materials at the Zhenjiang warehouse of the Jiangsu water conservancy and flood control material reserve center as a case study. Empirical analysis was performed and used the genetic algorithm and Matrix Laboratory (MATLAB) software to optimize the storage location allocation of provincial flood prevention supplies at this warehouse, and it achieved effective results

Correlated storage assignment approach in warehouses: A systematic literature review

Purpose: Correlation-based storage assignment approach has been intensively explored during the last three decades to improve the order picking efficiency. The purpose of this study is to present a comprehensive assessment of the literature about the state-of-the-art techniques used to solve correlated storage location assignment problems (CSLAP). Design/methodology/approach: A systematic literature review has been carried out based on content analysis to identify, select, analyze, and critically summarize all the studies available on CSLAP. This study begins with the selection of relevant keywords, and narrowing down the selected papers based on various criteria. Findings: Most correlated storage assignment problems are expressed as NP-hard integer programming models. The studies have revealed that CSLAP is evaluated with many approaches. The solution methods can be mainly categorized into heuristic approach, meta-heuristic approach, and data mining approach. With the advancement of computing power, researchers have taken up the challenge of solving more complex storage assignment problems. Furthermore, applications of the models developed are being tested on actual industry data to comprehend the efficiency of the models. Practical implications: The content of this article can be used as a guide to help practitioners and researchers to become adequately knowledgeable on CSLAP for their future work. Originality/value: Since there has been no recent state-of-the-art evaluation of CSLAP, this paper fills that need by systematizing and unifying recent work and identifying future research scopes

A simulated annealing approach to optimal storing in a multi-level warehouse

We propose a simulated annealing algorithm specifically tailored to optimise total retrieval times in a multi-level warehouse under complex pre-batched picking constraints. Experiments on real data from a picker-to-parts order picking process in the warehouse of a European manufacturer show that optimal storage assignments do not necessarily display features presumed in heuristics, such as clustering of positively correlated items or ordering of items by picking frequency. In an experiment run on more than 4000 batched orders with 1 to 150 items per batch, the storage assignment suggested by the algorithm produces a 21\% reduction in the total retrieval time with respect to a frequency-based storage assignment

Advanced Storage and Retrieval Policies in Automated Warehouses

Warehouses are key components in supply chain. They facilitate the product flow from production to distribution. The performance of supply chains relies on the performance of warehouses and distribution centers. Being able to realize short order delivery lead times, in retail and ecommerce particularly, is important for warehouses. Efficient and responsive storage and retrieval operations can help in realizing a short order delivery lead time. Additionally, space scarcity has brought some companies to use high-density storage systems that increase space usage in the warehouse. In such storage systems, most of the available space is used for storing products, as little space is needed for transporting loads. However, the throughput capacity of high-density storage systems is typically low. New robotic and automated technologies help warehouses to increase their throughput and responsiveness. Warehouses adapting such technologies require customized storage and retrieval policies fit for automated operations. This thesis studies storage and retrieval policies in warehouses using several common and emerging automated technologies

Progress in Material Handling Research: 2010

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