Friction, Vibration and Dynamic Properties of Transmission System under Wear Progression

This reprint focuses on wear and fatigue analysis, the dynamic properties of coating surfaces in transmission systems, and non-destructive condition monitoring for the health management of transmission systems. Transmission systems play a vital role in various types of industrial structure, including wind turbines, vehicles, mining and material-handling equipment, offshore vessels, and aircrafts. Surface wear is an inevitable phenomenon during the service life of transmission systems (such as on gearboxes, bearings, and shafts), and wear propagation can reduce the durability of the contact coating surface. As a result, the performance of the transmission system can degrade significantly, which can cause sudden shutdown of the whole system and lead to unexpected economic loss and accidents. Therefore, to ensure adequate health management of the transmission system, it is necessary to investigate the friction, vibration, and dynamic properties of its contact coating surface and monitor its operating conditions

Utilizing the mechanical redundancy of parallel systems for condition monitoring hydraulic pumps in variable operation

This work investigates and develops an approach to resolve some of the unique challenges associated with condition monitoring variable duty equipment. The proposed solution utilizes the mechanical redundancy of parallel systems to create dynamic criterion for detecting incipient faults. In this context, parallel systems are those which contain multiple subsystems (with similar construction) having synchronized operating conditions. This work evaluates the proposed methodology through its application on parallel hydraulic gear pumps. By comparing the dynamic pressure and vibration signal features, it was found that this approach is capable of distinguishing various incipient failures while the pumps were in both stationary and non-stationary operation.Masters of Applied Science (MASc) in Natural Resources Engineerin

30th International Conference on Condition Monitoring and Diagnostic Engineering Management (COMADEM 2017)

Proceedings of COMADEM 201

Information Theory and Its Application in Machine Condition Monitoring

Condition monitoring of machinery is one of the most important aspects of many modern industries. With the rapid advancement of science and technology, machines are becoming increasingly complex. Moreover, an exponential increase of demand is leading an increasing requirement of machine output. As a result, in most modern industries, machines have to work for 24 hours a day. All these factors are leading to the deterioration of machine health in a higher rate than before. Breakdown of the key components of a machine such as bearing, gearbox or rollers can cause a catastrophic effect both in terms of financial and human costs. In this perspective, it is important not only to detect the fault at its earliest point of inception but necessary to design the overall monitoring process, such as fault classification, fault severity assessment and remaining useful life (RUL) prediction for better planning of the maintenance schedule. Information theory is one of the pioneer contributions of modern science that has evolved into various forms and algorithms over time. Due to its ability to address the non-linearity and non-stationarity of machine health deterioration, it has become a popular choice among researchers. Information theory is an effective technique for extracting features of machines under different health conditions. In this context, this book discusses the potential applications, research results and latest developments of information theory-based condition monitoring of machineries

On robust statistical outlier analysis for damage identification

This thesis aims to contribute towards the development of reliable and accurate damage detection monitoring frameworks, applicable for a range of structural health and condition monitoring problems. Central to this purpose, is to be able to detect damage patterns embedded in a system's vibration signal responses sufficiently early. This will enable a condition-based maintenance and inspection to be carried out so as to prevent potentially catastrophic events, as related to each application domain. Firstly, to obviate reliance on data labels, an inclusive outlier analysis study is conducted by means of robust multivariate statistical analysis and a range of other (more common) outlier detection techniques, in both multivariate and time-series settings. Given the parametric nature of robust multivariate statistical techniques, it has also been possible to characterise outliers according to their influence on a method's estimates. Secondly, novelty detection is explored, in which a set of samples representing the nominal state of the system, is assumed to be available. This set includes observations from a system with its dynamics being significantly influenced by environmental and operational variability. Finally, this thesis explored the potential of utilising certain robust techniques as a pre-processing step on damage sensitive features (contaminated with outliers) for novelty detection tasks. Given the large volume of observations, both experimental and computational, different damage sensitive features were extracted, some of which were specific to the range of problems / types of damage being investigated. The performance, in terms of both sensitivity in damage detection and immunity to environmental and operational variability, was assessed for each damage sensitive feature, in combination to the outlier and novelty detection technique used. This thesis has introduced to the condition and structural health monitoring fields a range of methods from robust statistics with attractive properties, such as the effective unmasking of outliers

Smart Urban Water Networks

This book presents the paper form of the Special Issue (SI) on Smart Urban Water Networks. The number and topics of the papers in the SI confirm the growing interest of operators and researchers for the new paradigm of smart networks, as part of the more general smart city. The SI showed that digital information and communication technology (ICT), with the implementation of smart meters and other digital devices, can significantly improve the modelling and the management of urban water networks, contributing to a radical transformation of the traditional paradigm of water utilities. The paper collection in this SI includes different crucial topics such as the reliability, resilience, and performance of water networks, innovative demand management, and the novel challenge of real-time control and operation, along with their implications for cyber-security. The SI collected fourteen papers that provide a wide perspective of solutions, trends, and challenges in the contest of smart urban water networks. Some solutions have already been implemented in pilot sites (i.e., for water network partitioning, cyber-security, and water demand disaggregation and forecasting), while further investigations are required for other methods, e.g., the data-driven approaches for real time control. In all cases, a new deal between academia, industry, and governments must be embraced to start the new era of smart urban water systems

INVESTIGATION OF DYNAMIC RESPONSES OF ON-ROTOR WIRELESS SENSORS FOR CONDITION MONITORING OF ROTATING MACHINES

The most common sensors that are used to monitor the condition of a machine health are wired accelerometers. The big advantages of using these types of accelerometers are their high performance and good stability. However, they have certain drawbacks as well. These accelerometers are large in size and require a cable for external power source. Hence a more reliable and cheaper alternatives of these conventional accelerometers are needed that can eliminate the drawbacks of the wired accelerometers. This thesis reports the application of wireless Micro-Electro-Mechanical System (MEMS) accelerometer for machinery condition monitoring. These sensors are so small that they can be easily mounted on the rotating machine parts and can acquire dynamic information very accurately. One critical problem in using an on-rotor accelerometer is to extract the true tangential acceleration from the MEMS outputs. In this research, the mathematical model of an on-rotor triaxial MEMS accelerometer output signals is studied, and methods to eliminate the gravitational effect projected on X-axis (tangential direction) are proposed. The true tangential acceleration that correlates to the instantaneous angular speed (IAS) is reconstructed by combining two orthogonal outputs from the sensor that also contain gravitational accelerations. To provide more accurate dynamic characteristics of the rotating machine and hence achieving high-performance monitoring, a tiny MEMS accelerometer (AX3 data logger) has been used to obtain the on-rotor acceleration data for monitoring a two-stage reciprocating compressor (RC) based on the reconstruction of instantaneous angular speed (IAS). The findings from the experiments show that the conditions of the RC can be monitored and different faults can be identified using only one on-rotor MEMS accelerometer installed on compressor’ flywheel. In addition, the data collection method is improved by considering the wireless data transmission technique which enables online condition monitoring of the compressor. Thus, a wireless MEMS accelerometer node is mounted on the RC to measure the on-rotor acceleration signals. The node allows the measured acceleration data to be streamed to a remote host computer via Bluetooth Low Energy (BLE) module. In addition, the device is miniaturised so that can be conveniently mounted on a rotating rotor and can be driven by a battery powered microcontroller. To benchmark the wireless sensor performance, an incremental optical encoder was installed on the compressor flywheel to acquire the instantaneous angular speed (IAS) signal. Furthermore, conventional accelerometer mounted on the machine’s housing provide lower accuracy in diagnosis the faults for planetary gearboxes because of the planet gears’ varying mesh excitation due to its carrier movement. In contrast, installation of the smaller AX3 MEMS accelerometers is done at diametrically opposite direction to the each other of the planetary gearbox’s low-speed input shaft, allowing measurement of the acceleration signals which are used for condition monitoring of the gearbox. The findings from the experiments demonstrate that when tangential acceleration is measured at the planetary gearbox’s low-speed input shaft, effective fault identification is possible, offering reliability and economy in monitoring the health of planetary gearboxes

Aeronautical engineering: A continuing bibliography with indexes (supplement 289)

This bibliography lists 792 reports, articles, and other documents introduced into the NASA scientific and technical information system in Mar. 1993. Subject coverage includes: design, construction and testing of aircraft and aircraft engines; aircraft components, equipment, and systems; ground support systems; and theoretical and applied aspects of aerodynamics and general fluid dynamics