Towards the Evolution of Novel Vertical-Axis Wind Turbines

Renewable and sustainable energy is one of the most important challenges currently facing mankind. Wind has made an increasing contribution to the world's energy supply mix, but still remains a long way from reaching its full potential. In this paper, we investigate the use of artificial evolution to design vertical-axis wind turbine prototypes that are physically instantiated and evaluated under approximated wind tunnel conditions. An artificial neural network is used as a surrogate model to assist learning and found to reduce the number of fabrications required to reach a higher aerodynamic efficiency, resulting in an important cost reduction. Unlike in other approaches, such as computational fluid dynamics simulations, no mathematical formulations are used and no model assumptions are made.Comment: 14 pages, 11 figure

Designing algorithms to aid discovery by chemical robots

Recently, automated robotic systems have become very efficient, thanks to improved coupling between sensor systems and algorithms, of which the latter have been gaining significance thanks to the increase in computing power over the past few decades. However, intelligent automated chemistry platforms for discovery orientated tasks need to be able to cope with the unknown, which is a profoundly hard problem. In this Outlook, we describe how recent advances in the design and application of algorithms, coupled with the increased amount of chemical data available, and automation and control systems may allow more productive chemical research and the development of chemical robots able to target discovery. This is shown through examples of workflow and data processing with automation and control, and through the use of both well-used and cutting-edge algorithms illustrated using recent studies in chemistry. Finally, several algorithms are presented in relation to chemical robots and chemical intelligence for knowledge discovery

Unexpected Event Prediction in Wire Electrical Discharge Machining Using Deep Learning Techniques

Theoretical models of manufacturing processes provide a valuable insight into physical phenomena but their application to practical industrial situations is sometimes difficult. In the context of Industry 4.0, artificial intelligence techniques can provide efficient solutions to actual manufacturing problems when big data are available. Within the field of artificial intelligence, the use of deep learning is growing exponentially in solving many problems related to information and communication technologies (ICTs) but it still remains scarce or even rare in the field of manufacturing. In this work, deep learning is used to efficiently predict unexpected events in wire electrical discharge machining (WEDM), an advanced machining process largely used for aerospace components. The occurrence of an unexpected event, namely the change of thickness of the machined part, can be effectively predicted by recognizing hidden patterns from process signals. Based on WEDM experiments, different deep learning architectures were tested. By using a combination of a convolutional layer with gated recurrent units, thickness variation in the machined component could be predicted in 97.4% of cases, at least 2 mm in advance, which is extremely fast, acting before the process has degraded. New possibilities of deep learning for high-performance machine tools must be examined in the near future.The authors gratefully acknowledge the funding support received from the Spanish Ministry of Economy and Competitiveness and the FEDER operation program for funding the project "Scientific models and machine-tool advanced sensing techniques for efficient machining of precision components of Low Pressure Turbines" (DPI2017-82239-P) and UPV/EHU (UFI 11/29). The authors would also like to thank Euskampus and ONA-EDM for their support in this project

Multi-objective optimisation for minimum quantity lubrication assisted milling process based on hybrid response surface methodology and multi-objective genetic algorithm

© 2019 by SAGE Publications Ltd.Parametric modelling and optimisation play an important role in choosing the best or optimal cutting conditions and parameters during machining to achieve the desirable results. However, analysis of optimisation of minimum quantity lubrication–assisted milling process has not been addressed in detail. Minimum quantity lubrication method is very effective for cost reduction and promotes green machining. Hence, this article focuses on minimum quantity lubrication–assisted milling machining parameters on AISI 1045 material surface roughness and power consumption. A novel low-cost power measurement system is developed to measure the power consumption. A predictive mathematical model is developed for surface roughness and power consumption. The effects of minimum quantity lubrication and machining parameters are examined to determine the optimum conditions with minimum surface roughness and minimum power consumption. Empirical models are developed to predict surface roughness and power of machine tool effectively and accurately using response surface methodology and multi-objective optimisation genetic algorithm. Comparison of results obtained from response surface methodology and multi-objective optimisation genetic algorithm depict that both measured and predicted values have a close agreement. This model could be helpful to select the best combination of end-milling machining parameters to save power consumption and time, consequently, increasing both productivity and profitability.Peer reviewedFinal Published versio