Toward adaptive and intelligent electroadhesives for robotic material handling

An autonomous, adaptive, and intelligent electroadhesive material handling system has been presented in this paper. The system has been proposed and defined based on the identification of a system need through a comprehensive literature review and laboratory-based experimental tests. The proof of the proposed concept has been implemented by a low cost and novel electroadhesive pad design and manufacture process, and a mechatronic and reconfigurable platform, where force, humidity, and capacitive sensors have been employed. This provides a solution to an autonomous elelctroadhesive material handling system that is environmentally and substrate material adaptive. The results have shown that the minimum voltage can be applied to robustly grasp different materials under different environment conditions. The proposed system is particularly useful for pick-and-place applications where various types of materials and changing environments exist such as robotic material handling applications in the textile and waste recycling industry

Functional Soft Robotic Actuators Based on Dielectric Elastomers

Dielectric elastomer actuators (DEAs) are a promising soft actuator technology for robotics. Adding robotic functionalities--folding, variable stiffness, and adhesion--into their actuator design is a novel method to create functionalized robots with simplified actuator configurations. We first propose a foldable actuator that has a simple antagonistic DEA configuration allowing bidirectional actuation and passive folding. To prove the concept, a foldable elevon actuator with outline size of 70 mm × 130 mm is developed with a performance specification matched to a 400 mm wingspan micro air vehicle (MAV) of mass 130 g. The developed actuator exhibits actuation angles up to ± 26 ° and a torque of 2720 mN·mm in good agreement with a prediction model. During a flight, two of these integrated elevon actuators well controlled the MAV, as proven by a strong correlation of 0.7 between the control signal and the MAV motion. We next propose a variable stiffness actuator consisting of a pre-stretched DEA bonded on a low-melting-point alloy (LMPA) embedded silicone substrate. The phase of the LMPA changes between liquid and solid enabling variable stiffness of the structure, between soft and rigid states, while the DEA generates a bending actuation. A proof-of-concept actuator with dimension 40 mm length × 10mm width × 1mm thickness and a mass of 1 g is fabricated and characterized. Actuation is observed up to 47.5 ° angle and yielding up to 2.4 mN of force in the soft state. The stiffness in the rigid state is ~90 × larger than an actuator without LMPA. We develop a two-finger gripper in which the actuators act as the fingers. The rigid state allows picking up an object mass of 11 g (108 mN), to be picked up even though the actuated grasping force is only 2.4 mN. We finally propose an electroadhesion actuator that has a DEA design simultaneously maximizing electroadhesion and electrostatic actuation, while allowing self-sensing by employing an interdigitated electrode geometry. The concept is validated through development of a two-finger soft gripper, and experimental samples are characterized to address an optimal design. We observe that the proposed DEA design generates 10 × larger electroadhesion force compared to a conventional DEA design, equating to a gripper with a high holding force (3.5 N shear force for 1 cm^2) yet a low grasping force (1 mN). These features make the developed simple gripper to handle a wide range of challenging objects such as highly-deformable water balloons (35.6 g), flat paper (0.8 g), and a raw chicken egg (60.9 g), with its lightweight (1.5 g) and fast movement (100 ms to close fingers). The results in this thesis address the creation of the functionalized robots and expanding the use of DEAs in robotics

Numerical and experimental study of electroadhesion to enable manufacturing automation

Robotics and autonomous systems (RAS) have great potential to propel the world to future growth. Electroadhesion is a promising and potentially revolutionising material handling technology for manufacturing automation applications. There is, however, a lack of an in-depth understanding of this electrostatic adhesion phenomenon based on a confident electroadhesive pad design, manufacture, and testing platform and procedure. This Ph.D. research endeavours to obtain a more comprehensive understanding of electroadhesion based on an extensive literature review, theoretical modelling, electrostatic simulation, and experimental validation based on a repeatable pad design, manufacture, and testing platform and procedure. [Continues.

Adhesion modulation In bio-inspired micropatterned adhesives by electrical fields

With steps towards Industry 4.0, it becomes imperative to the development of next-generation industrial assembly lines, to be able to modulate adhesion dynamically for handling complex and diverse substrates. The inspiration for the design and functionality of such adhesive pads comes from gecko’s remarkable ability to traverse rough and smooth topographies with great ease and agility. The emphasis in this thesis was to equip artificial micropatterned adhesives with such functionalities of tunability and devise an on-demand release mechanism. The project evaluates the potential of electric fields in this direction. The first part of this work focusses on integrating electric fields with polymeric micropatterns and studying the synergistic effect of Van der Waals and electrostatic forces. An in-house electroadhesion set up was built to measure the pull-off forces with and without electric fields. As a function of the applied voltage, adhesion forces can be tuned. The second part of the work demonstrates a novel route that exploits the in-plane actuation of the dielectric elastomeric actuators integrated with microstructure to induce peeling in them. Voltage-dependent actuation has been harnessed to generate the requisite peel force to detach the micropatterns. Overall, the findings of this thesis combine disciplines of electroadhesion, electroactuation, and reversible dry adhesives to gain dynamic control over adhesion.Im Einklang mit dem Fortschreiten in Richtung Industrie 4.0, wird es auch für die Entwicklung von industriellen Montagelinien der nächsten Generation unerlässlich sein, die Handhabung komplexer und unterschiedlicher Objekte zu flexibilisieren. Bioinspirierte Haftpads nach dem Vorbild des Gecko könnten zukünftig hierzu wesentlich beitragen. Der Schwerpunkt dieser Arbeit bestand darin, künstliche mikrostrukturierte Haftpads mit einem elektrisch schaltbaren Adhäsions- und Ablösemechanismus zu funktionalisieren, um die Grundlage für einen schnell schaltbaren, intelligenten Greifer zu schaffen. Der erste Teil dieser Arbeit konzentriert sich auf die Kombination elektrischer Felder mit elastomeren Mikrostrukturen und die Untersuchung der synergistischen Wirkung von Van der Waals- und elektrostatischen Kräften. Zur Messung der Adhäsion wurde ein individueller Aufbau realisiert und mit diesem die Feldstärkeabhängigkeit der Haftkräfte nachgewiesen. Der zweite Teil der Arbeit demonstriert einen neuartigen Ablösemechanismus unter Ausnutzung der lateralen Bewegung dielektrischer elastomerer Aktuatoren, um so ein Abschälen der Haftpads vom Substrat zu induzieren. Durch Variation der elektrischen Spannung wurde untersucht, wie sich diese auf die Ablösegeschwindigkeit der Haftpads auswirkt. Insgesamt kombinieren die Ergebnisse dieser Arbeit die Disziplinen Elektroadhäsion, Elektroaktuation und reversible trockene Klebstoffe, um so eine dynamische Kontrolle über die Adhäsion zu erhalten

Versatile soft grippers with intrinsic electroadhesion based on multifunctional polymer actuators

A highly versatile soft gripper that can handle an unprecedented range of object types is developed based on a new design of dielectric elastomer actuators employing an interdigitated electrode geometry, simultaneously maximizing both electroadhesion and electrostatic actuation while incorporating self-sensing. The multifunctionality of the actuator leads to a highly integrated, lightweight, fast, soft gripper with simplified structure and control

Investigation of relationship between interfacial electroadhesive force and surface texture

A novel investigation into the relationship between the obtainable interfacial electroadhesive forces and different surface textures is presented in this paper. Different surface textures were generated then characterized based on a recognized areal-based non-contact surface texture measurement platform and procedure. An advanced electroadhesive force measurement platform and procedure were then implemented to measure the obtainable electroadhesive forces on those different surface textures. The results show that the obtained interfacial electroadhesive forces increase with decreasing Sq (root mean square height) value of the substrate surface provided that the difference in Sq between the different substrates is over 5 μm. Also, the higher the applied voltage, the larger the relative increase in electroadhesive forces observed. However, when the difference of Sq value between different substrate surfaces is below 2 μm, the obtained interfacial electroadhesive forces do not necessarily increase with decreasing Sq. Furthermore, the obtainable electroadhesive forces are not necessarily the same when the Sq value of two substrate surfaces are the same due to the fact that the direction of the surface texture plays an important role in achieving electroadhesive forces