Defect Detection of Tiles Based On High Frequency Distortion

Quality control in Tiles Industry is of great importance. Therefore, it is effective to improve an automatic inspection system, instead of manpower, to increase accuracy and velocity and decrease costs. To this end, a new method to segment tile surfaces is offered in this study. This method aims at detecting defective areas in a tile, based on extracting features of edge defects. This method is based on the idea that human eye can better perceive the defects in a tile by looking at its edges. In the proposed method, first, in order to extract frequency characteristics resistant against transference, Undecimated Discrete Wavelet Packets transform is applied on images. Later, by computing local entropy values on high-frequency sub-bands images, those which appropriately include images defects are chosen to extract statistical features. Finally, Back propagation neural network method is used to determine segmented images containing defective areas. The obtained results, both visually and computationally indicates the higher efficacy of this method compared with the related state of the art methods.DOI:http://dx.doi.org/10.11591/ijece.v3i4.301

Improving precision of material extrusion 3D printing by in-situ monitoring and predicting 3D geometric deviation using Conditional Adversarial Networks

The field of additive manufacturing, especially 3D printing, has gained growing attention in the research and commercial sectors in recent years. Notwithstanding that the capabilities of 3D printing have moved on to enhanced resolution, higher deposition rate, and a wide variety of materials, the crucial challenge of verifying that the component manufactured is within the dimensional tolerance as designed continues to exist. Material extrusion 3D printing has long been established for rapid prototyping and functional testing in many research and industry fields. However, its inconsistency and intrinsic defects (surface roughness and geometric inaccuracies) hinder its application in several areas, most notably “certify-as-you- build” small-batch prototyping and large-batch production.In this study, we present an approach to reduce both inconsistency and the 3D geometric inaccuracies of products fabricated by material extrusion.1. This work developed and demonstrated an approach for layer-by-layer mapping of 3D printed parts, which can be used for validation of printed models and in situ adjustment of print parameters. This in situ metrology system scans each layer at the time of printing, providing a 3D model of the as-printed part. A high-speed optical scanning system was integrated with a Material Extrusion type 3D printer to achieve in situ monitoring of dimensional inaccuracies during printing, which leaves the door open to implement a closed-loop feedback system to compensate geometric errors during printing in the future and fabricate “certify-as-you-build” products.2. This work trained machine learning algorithms with data from this scanning system and predicted 3D geometric inaccuracies in new designs. Eight Conditional Adversarial Networks (CAN) machine learning models were trained on a limited number of scanned profile images of different layers, consisting of less than 50 actual images and 50 generated images, to predict the 3D geometric deviations of freeform shapes. The generated images were produced by randomly combining and cropping the actual images without any distortion. These CAN models produced predictions where at least 44.4%, 87.6%, 99.2% of data were within �0.05 mm, �0.10 mm, �0.15 mm of the actual measured value, respectively.3. This work developed an Iterative Forward approach to redesign the Computer-Aided- Design model by reverse engineering using the trained machine learning models, allowing for compensation of print imperfection at the design stage, in advance of the first printing. The compensation algorithms with eight different sets of different parameters were evaluated. It has been proven that the Iterative Forward approach improved the geometric deviation of the predicted profiles by making compensation to the CAD model

Are developmental disorders like cases of adult brain damage? Implications from connectionist modelling

It is often assumed that similar domain-specific behavioural impairments found in cases of adult brain damage and developmental disorders correspond to similar underlying causes, and can serve as convergent evidence for the modular structure of the normal adult cognitive system. We argue that this correspondence is contingent on an unsupported assumption that atypical development can produce selective deficits while the rest of the system develops normally (Residual Normality), and that this assumption tends to bias data collection in the field. Based on a review of connectionist models of acquired and developmental disorders in the domains of reading and past tense, as well as on new simulations, we explore the computational viability of Residual Normality and the potential role of development in producing behavioural deficits. Simulations demonstrate that damage to a developmental model can produce very different effects depending on whether it occurs prior to or following the training process. Because developmental disorders typically involve damage prior to learning, we conclude that the developmental process is a key component of the explanation of endstate impairments in such disorders. Further simulations demonstrate that in simple connectionist learning systems, the assumption of Residual Normality is undermined by processes of compensation or alteration elsewhere in the system. We outline the precise computational conditions required for Residual Normality to hold in development, and suggest that in many cases it is an unlikely hypothesis. We conclude that in developmental disorders, inferences from behavioural deficits to underlying structure crucially depend on developmental conditions, and that the process of ontogenetic development cannot be ignored in constructing models of developmental disorders

Models of atypical development must also be models of normal development

Functional magnetic resonance imaging studies of developmental disorders and normal cognition that include children are becoming increasingly common and represent part of a newly expanding field of developmental cognitive neuroscience. These studies have illustrated the importance of the process of development in understanding brain mechanisms underlying cognition and including children ill the study of the etiology of developmental disorders

Potential and limitations of NARX for defect detection in guided wave signals

Previously, a nonlinear autoregressive network with exogenous input (NARX) demonstrated an excellent performance, far outperforming an established method in optimal baseline subtraction, for defect detection in guided wave signals. The principle is to train a NARX network on defect-free guided wave signals to obtain a filter that predicts the next point from the previous points in the signal. The trained network is then applied to new measurement and the output subtracted from the measurement to reveal the presence of defect responses. However, as shown in this paper, the performance of the previous NARX implementation lacks robustness; it is highly dependent on the initialisation of the network and detection performance sometimes improves and then worsens over the course of training. It is shown that this is due to the previous NARX implementation only making predictions one point ahead. Subsequently, it is shown that multi-step prediction using a newly proposed NARX structure creates a more robust training procedure, by enhancing the correlation between the training loss metric and the defect detection performance. The physical significance of the network structure is explored, allowing a simple hyperparameter tuning strategy to be used for determining the optimal structure. The overall detection performance of NARX is also improved by multi-step prediction, and this is demonstrated on defect responses at different times as well as on data from different sensor pairs, revealing the generalisability of this method

The application of machine learning to sensor signals for machine tool and process health assessment

Due to the latest advancements in monitoring technologies, interest in the possibility of early-detection of quality issues in components has grown considerably in the manufacturing industry. However, implementation of such techniques has been limited outside of the research environment due to the more demanding scenarios posed by production environments. This paper proposes a method of assessing the health of a machining process and the machine tool itself by applying a range of machine learning (ML) techniques to sensor data. The aim of this work is not to provide complete diagnosis of a condition, but to provide a rapid indication that the machine tool or process has changed beyond acceptable limits; making for a more realistic solution for production environments. Prior research by the authors found good visibility of simulated failure modes in a number of machining operations and machine tool fingerprint routines, through the defined sensor suite. The current research set out to utilise this system, and streamline the test procedure to obtain a large dataset to test ML techniques upon. Various supervised and unsupervised ML techniques were implemented using a range of features extracted from the raw sensor signals, principal component analysis and continuous wavelet transform. The latter were classified using convolutional neural networks (CNN); both custom-made networks, and pre-trained networks through transfer learning. The detection and classification accuracies of the simulated failure modes across all classical ML and CNN techniques tested were promising, with all approaching 100% under certain conditions