Adaptive and Robust Braking-Traction Control Systems

The designs of commercial Anti-Lock Braking Systems often rely on assumptions of a torsionally rigid tire-wheel system and heavily rely on hub-mounted wheel speed sensors to manage tire-road slip conditions. However, advancements in high-bandwidth braking systems, in-wheel motors, variations in tire/wheel designs, and loss of inflation pressure, have produced scenarios where the tire\u27s torsional dynamics could be easily excited by the braking system actuator. In these scenarios, the slip conditions for the tire-belt/ring will be dynamically different from what can be inferred from the wheel speed sensors. This dissertation investigates the interaction of tire torsional dynamics with ABS & traction controllers and offers new control designs that incorporate schemes for identifying and accommodating these dynamics. To this end, suitable braking system and tire torsional dynamics simulation models as well as experimental test rigs were developed. It is found that, indeed, rigid-wheel based controllers give degraded performance when coupled with low torsional stiffness tires. A closed-loop observer/nonlinear controller structure is proposed that adapts to unknown tire sidewall and tread parameters during braking events. It also provides estimates of difficult to measure state variables such as belt/ring speed. The controller includes a novel virtual damper emulation that can be used to tune the system response. An adaptive sliding-mode controller is also introduced that combines robust stability characteristics with tire/tread parameter and state estimation. The sliding mode controller is shown to be very effective at tracking its estimated target, at the expense of reducing the tire parameter adaptation performance. Finally, a modular robust state observer is developed that allows for robust estimation of the system states in the presence of uncertainties and external disturbances without the need for sidewall parameter adaptation

State Estimation and Control of Active Systems for High Performance Vehicles

In recent days, mechatronic systems are getting integrated in vehicles ever more. While stability and safety systems such as ABS, ESP have pioneered the introduction of such systems in the modern day car, the lowered cost and increased computational power of electronics along with electrification of the various components has fuelled an increase in this trend. The availability of chassis control systems onboard vehicles has been widely studied and exploited for augmenting vehicle stability. At the same time, for the context of high performance and luxury vehicles, chassis control systems offer a vast and untapped potential to improve vehicle handling and the driveability experience. As performance objectives have not been studied very well in the literature, this thesis deals with the problem of control system design for various active chassis control systems with performance as the main objective. A precursor to the control system design is having complete knowledge of the vehicle states, including those such as the vehicle sideslip angle and the vehicle mass, that cannot be measured directly. The first half of the thesis is dedicated to the development of algorithms for the estimation of these variables in a robust manner. While several estimation methods do exist in the literature, there is still some scope of research in terms of the development of estimation algorithms that have been validated on a test track with extensive experimental testing without using research grade sensors. The advantage of the presented algorithms is that they work only with CAN-BUS data coming from the standard vehicle ESP sensor cluster. The algorithms are tested rigorously under all possible conditions to guarantee robustness. The second half of the thesis deals with the design of the control objectives and controllers for the control of an active rear wheel steering system for a high performance supercar and a torque vectoring algorithm for an electric racing vehicle. With the use of an active rear wheel steering, the driver’s confidence in the vehicle improves due a reduction in the lag between the lateral acceleration and the yaw rate, which allows drivers to push the vehicle harder on a racetrack without losing confidence in it. The torque vectoring algorithm controls the motor torques to improve the tire utilisation and increases the net lateral force, which allows professional drivers to set faster lap times

Real-Time Vehicle Parameter Estimation and Adaptive Stability Control

This dissertation presents a novel Electronic Stability Control (ESC) strategy that is capable of adapting to changing vehicle mass, tire condition and road surface conditions. The benefits of ESC are well understood with regard to assisting drivers to maintain vehicle control during extreme handling maneuvers or when extreme road conditions such as ice are encountered. However state of the art ESC strategies rely on known and invariable vehicle parameters such as vehicle mass, yaw moment of inertia and tire cornering stiffness coefficients. Such vehicle parameters may change over time, especially in the case of heavy trucks which encounter widely varying load conditions. The objective of this research is to develop an ESC control strategy capable of identifying changes in these critical parameters and adapting the control strategy accordingly. An ESC strategy that is capable of identifying and adapting to changes in vehicle parameters is presented. The ESC system utilizes the same sensors and actuators used on commercially-available ESC systems. A nonlinear reduced-order observer is used to estimate vehicle sideslip and tire slip angles. In addition, lateral forces are estimated providing a real-time estimate of lateral force capability of the tires with respect to slip angle. A recursive least squares estimation algorithm is used to automatically identify tire cornering stiffness coefficients, which in turn provides a real-time indication of axle lateral force saturation and estimation of road/tire coefficient of friction. In addition, the recursive least squares estimation is shown to identify changes in yaw moment of inertia that may occur due to changes in vehicle loading conditions. An algorithm calculates the reduction in yaw moment due to axle saturation and determines an equivalent moment to be generated by differential braking on the opposite axle. A second algorithm uses the slip angle estimates and vehicle states to predict a Time to Saturation (TTS) value of the rear axle and takes appropriate action to prevent vehicle loss of control. Simulation results using a high fidelity vehicle modeled in CarSim show that the ESC strategy provides improved vehicle performance with regard to handling stability and is capable of adapting to the identified changes in vehicle parameters

Optimal Direct Yaw Moment Control of a 4WD Electric Vehicle

This thesis is concerned with electronic stability of an all-wheel drive electric vehicle with independent motors mounted in each wheel. The additional controllability and speed permitted using independent motors can be exploited to improve the handling and stability of electric vehicles. In this thesis, these improvements arise from employing a direct yaw moment control (DYC) system that seeks to adapt the understeer gradient of the vehicle and achieve neutral steer by employing a supervisory controller and simultaneously tracking an ideal yaw rate and ideal sideslip angle. DYC enhances vehicle stability by generating a corrective yaw moment realized by a torque vectoring controller which generates an optimal torque distribution among the four wheels. The torque allocation at each instant is computed by finding a solution to an optimization problem using gradient descent, a well-known algorithm that seeks the minimum cost employing the gradient of the cost function. A cost function seeking to minimize excessive wheel slip is proposed as the basis of the optimization problem, while the constraints come from the physical limitations of the motors and friction limits between the tires and road. The DYC system requires information about the tire forces in real-time, so this study presents a framework for estimating the tire force in all three coordinate directions. The sideslip angle is also a crucial quantity that must be measured or estimated but is outside the scope of this study. A comparative analysis of three different formulations of sliding mode control used for computation of the corrective yaw moment and an evaluation of how successfully they achieve neutral steer is presented. IPG Automotive’s CarMaker software, a high-fidelity vehicle simulator, was used as the plant model. A custom electric powertrain model was developed to enable any CarMaker vehicle to be reconfigured for independent control of the motors. This custom powertrain, called TVC_OpenXWD uses the torque/speed map of a Protean Pd18 implemented with lookup tables for each of the four motors. The TVC_OpenXWD powertrain model and controller were designed in MATLAB and Simulink and exported as C code to run them as plug-ins in CarMaker. Simulations of some common maneuvers, including the J-turn, sinusoidal steer, skid pad, and mu-split, indicate that employing DYC can achieve neutral steer. Additionally, it simultaneously tracks the ideal yaw rate and sideslip angle, while maximizing the traction on each tire[CB1] . The control system performance is evaluated based on its ability to achieve neutral steer by means of tracking the reference yaw rate, stabilizing the vehicle by means of reducing the sideslip angle, and to reduce chattering. A comparative analysis of sliding mode control employing a conventional switching function (CSMC), modified switching function (MSMC), and PID control (HSMC) demonstrates that the MSMC outperforms the other two methods in addition to the open loop system

Vehicle dynamics virtual sensing and advanced motion control for highly skilled autonomous vehicles

This dissertation is aimed at elucidating the path towards the development of a future generation of highly-skilled autonomous vehicles (HSAV). In brief, it is envisaged that future HSAVs will be able to exhibit advanced driving skills to maintain the vehicle within stable limits in spite of the driving conditions (limits of handling) or environmental adversities (e.g. low manoeuvrability surfaces). Current research lines on intelligent systems indicate that such advanced driving behaviour may be realised by means of expert systems capable of monitoring the current vehicle states, learning the road friction conditions, and adapting their behaviour depending on the identified situation. Such adaptation skills are often exhibited by professional motorsport drivers, who fine-tune their driving behaviour depending on the road geometry or tyre-friction characteristics. On this basis, expert systems incorporating advanced driving functions inspired by the techniques seen on highly-skilled drivers (e.g. high body slip control) are proposed to extend the operating region of autonomous vehicles and achieve high-level automation (e.g. manoeuvrability enhancement on low-adherence surfaces). Specifically, two major research topics are covered in detail in this dissertation to conceive these expert systems: vehicle dynamics virtual sensing and advanced motion control. With regards to the former, a comprehensive research is undertaken to propose virtual sensors able to estimate the vehicle planar motion states and learn the road friction characteristics from readily available measurements. In what concerns motion control, systems to mimic advanced driving skills and achieve robust path-following ability are pursued. An optimal coordinated action of different chassis subsystems (e.g. steering and individual torque control) is sought by the adoption of a centralised multi-actuated system framework. The virtual sensors developed in this work are validated experimentally with the Vehicle-Based Objective Tyre Testing (VBOTT) research testbed of JAGUAR LAND ROVER and the advanced motion control functions with the Multi-Actuated Ground Vehicle “DevBot” of ARRIVAL and ROBORACE.Diese Dissertation soll den Weg zur Entwicklung einer zukünftigen Generation hochqualifizierter autonomer Fahrzeuge (HSAV) aufzeigen. Kurz gesagt, es ist beabsichtigt, dass zukünftige HSAVs fortgeschrittene Fahrfähigkeiten aufweisen können, um das Fahrzeug trotz der Fahrbedingungen (Grenzen des Fahrverhaltens) oder Umgebungsbedingungen (z. B. Oberflächen mit geringer Manövrierfähigkeit) in stabilen Grenzen zu halten. Aktuelle Forschungslinien zu intelligenten Systemen weisen darauf hin, dass ein solches fortschrittliches Fahrverhalten mit Hilfe von Expertensystemen realisiert werden kann, die in der Lage sind, die aktuellen Fahrzeugzustände zu überwachen, die Straßenreibungsbedingungen kennenzulernen und ihr Verhalten in Abhängigkeit von der ermittelten Situation anzupassen. Solche Anpassungsfähigkeiten werden häufig von professionellen Motorsportfahrern gezeigt, die ihr Fahrverhalten in Abhängigkeit von der Straßengeometrie oder den Reifenreibungsmerkmalen abstimmen. Auf dieser Grundlage werden Expertensysteme mit fortschrittlichen Fahrfunktionen vorgeschlagen, die auf den Techniken hochqualifizierter Fahrer basieren (z. B. hohe Schlupfregelung), um den Betriebsbereich autonomer Fahrzeuge zu erweitern und eine Automatisierung auf hohem Niveau zu erreichen (z. B. Verbesserung der Manövrierfähigkeit auf niedrigem Niveau) -haftende Oberflächen). Um diese Expertensysteme zu konzipieren, werden zwei große Forschungsthemen in dieser Dissertation ausführlich behandelt: Fahrdynamik-virtuelle Wahrnehmung und fortschrittliche Bewegungssteuerung. In Bezug auf erstere wird eine umfassende Forschung durchgeführt, um virtuelle Sensoren vorzuschlagen, die in der Lage sind, die Bewegungszustände der Fahrzeugebenen abzuschätzen und die Straßenreibungseigenschaften aus leicht verfügbaren Messungen kennenzulernen. In Bezug auf die Bewegungssteuerung werden Systeme zur Nachahmung fortgeschrittener Fahrfähigkeiten und zum Erzielen einer robusten Wegfolgefähigkeit angestrebt. Eine optimale koordinierte Wirkung verschiedener Fahrgestellsubsysteme (z. B. Lenkung und individuelle Drehmomentsteuerung) wird durch die Annahme eines zentralisierten, mehrfach betätigten Systemrahmens angestrebt. Die in dieser Arbeit entwickelten virtuellen Sensoren wurden experimentell mit dem Vehicle-Based Objective Tyre Testing (VBOTT) - Prüfstand von JAGUAR LAND ROVER und den fortschrittlichen Bewegungssteuerungsfunktionen mit dem mehrfach betätigten Bodenfahrzeug ”DevBot” von ARRIVAL und ROBORACE validiert

Feedback brake distribution control for minimum pitch

The distribution of brake forces between front and rear axles of a vehicle is typically specified such that the same level of brake force coefficient is imposed at both front and rear wheels. This condition is known as ‘ideal’ distribution and it is required to deliver the maximum vehicle deceleration and minimum braking distance. For subcritical braking conditions, the deceleration demand may be delivered by different distributions between front and rear braking forces. In this research we show how to obtain the optimal distribution which minimises the pitch angle of a vehicle and hence enhances driver subjective feel during braking. A vehicle model including suspension geometry features is adopted. The problem of the minimum pitch brake distribution for a varying deceleration level demand is solved by means of a model predictive control (MPC) technique. To address the problem of the undesirable pitch rebound caused by a full-stop of the vehicle, a second controller is designed and implemented independently from the braking distribution in use. An extended Kalman filter is designed for state estimation and implemented in a high fidelity environment together with the MPC strategy. The proposed solution is compared with the reference ‘ideal’ distribution as well as another previous feed-forward solution

The effect of half-shaft torsion dynamics on the performance of a traction control system for electric vehicles

This article deals with the dynamic properties of individual wheel electric powertrains for fully electric vehicles, characterised by an in-board location of the motor and transmission, connected to the wheel through half-shafts. Such a layout is applicable to vehicles characterised by significant power and torque requirements where the adoption of in-wheel electric powertrains is not feasible because of packaging constraints. However, the dynamic performance of in-board electric powertrains, especially if adopted for anti-lock braking or traction control, can be affected by the torsional dynamics of the half-shafts. This article presents the dynamic analysis of in-board electric powertrains in both the time domain and the frequency domain. A feedback control system, incorporating state estimation through an extended Kalman filter, is implemented in order to compensate for the effect of the half-shaft dynamics. The effectiveness of the new controller is demonstrated through analysis of the improvement in the performance of the traction control system