Experimental set-up for investigation of fault diagnosis of a centrifugal pump

Centrifugal pumps are complex machines which can experience different types of fault. Condition monitoring can be used in centrifugal pump fault detection through vibration analysis for mechanical and hydraulic forces. Vibration analysis methods have the potential to be combined with artificial intelligence systems where an automatic diagnostic method can be approached. An automatic fault diagnosis approach could be a good option to minimize human error and to provide a precise machine fault classification. This work aims to introduce an approach to centrifugal pump fault diagnosis based on artificial intelligence and genetic algorithm systems. An overview of the future works, research methodology and proposed experimental setup is presented and discussed. The expected results and outcomes based on the experimental work are illustrated

Intelligent Bearing Fault Diagnosis Method Combining Mixed Input and Hybrid CNN-MLP model

Rolling bearings are one of the most widely used bearings in industrial machines. Deterioration in the condition of rolling bearings can result in the total failure of rotating machinery. AI-based methods are widely applied in the diagnosis of rolling bearings. Hybrid NN-based methods have been shown to achieve the best diagnosis results. Typically, raw data is generated from accelerometers mounted on the machine housing. However, the diagnostic utility of each signal is highly dependent on the location of the corresponding accelerometer. This paper proposes a novel hybrid CNN-MLP model-based diagnostic method which combines mixed input to perform rolling bearing diagnostics. The method successfully detects and localizes bearing defects using acceleration data from a shaft-mounted wireless acceleration sensor. The experimental results show that the hybrid model is superior to the CNN and MLP models operating separately, and can deliver a high detection accuracy of 99,6% for the bearing faults compared to 98% for CNN and 81% for MLP models

Machine learning and deep learning based methods toward Industry 4.0 predictive maintenance in induction motors: Α state of the art survey

Purpose: Developments in Industry 4.0 technologies and Artificial Intelligence (AI) have enabled data-driven manufacturing. Predictive maintenance (PdM) has therefore become the prominent approach for fault detection and diagnosis (FD/D) of induction motors (IMs). The maintenance and early FD/D of IMs are critical processes, considering that they constitute the main power source in the industrial production environment. Machine learning (ML) methods have enhanced the performance and reliability of PdM. Various deep learning (DL) based FD/D methods have emerged in recent years, providing automatic feature engineering and learning and thereby alleviating drawbacks of traditional ML based methods. This paper presents a comprehensive survey of ML and DL based FD/D methods of IMs that have emerged since 2015. An overview of the main DL architectures used for this purpose is also presented. A discussion of the recent trends is given as well as future directions for research. Design/methodology/approach: A comprehensive survey has been carried out through all available publication databases using related keywords. Classification of the reviewed works has been done according to the main ML and DL techniques and algorithms Findings: DL based PdM methods have been mainly introduced and implemented for IM fault diagnosis in recent years. Novel DL FD/D methods are based on single DL techniques as well as hybrid techniques. DL methods have also been used for signal preprocessing and moreover, have been combined with traditional ML algorithms to enhance the FD/D performance in feature engineering. Publicly available datasets have been mostly used to test the performance of the developed methods, however industrial datasets should become available as well. Multi-agent system (MAS) based PdM employing ML classifiers has been explored. Several methods have investigated multiple IM faults, however, the presence of multiple faults occurring simultaneously has rarely been investigated. Originality/value: The paper presents a comprehensive review of the recent advances in PdM of IMs based on ML and DL methods that have emerged since 2015Peer Reviewe

A Literature Review of Fault Diagnosis Based on Ensemble Learning

The accuracy of fault diagnosis is an important indicator to ensure the reliability of key equipment systems. Ensemble learning integrates different weak learning methods to obtain stronger learning and has achieved remarkable results in the field of fault diagnosis. This paper reviews the recent research on ensemble learning from both technical and field application perspectives. The paper summarizes 87 journals in recent web of science and other academic resources, with a total of 209 papers. It summarizes 78 different ensemble learning based fault diagnosis methods, involving 18 public datasets and more than 20 different equipment systems. In detail, the paper summarizes the accuracy rates, fault classification types, fault datasets, used data signals, learners (traditional machine learning or deep learning-based learners), ensemble learning methods (bagging, boosting, stacking and other ensemble models) of these fault diagnosis models. The paper uses accuracy of fault diagnosis as the main evaluation metrics supplemented by generalization and imbalanced data processing ability to evaluate the performance of those ensemble learning methods. The discussion and evaluation of these methods lead to valuable research references in identifying and developing appropriate intelligent fault diagnosis models for various equipment. This paper also discusses and explores the technical challenges, lessons learned from the review and future development directions in the field of ensemble learning based fault diagnosis and intelligent maintenance

A sensitivity comparison of Neuro-fuzzy feature extraction methods from bearing failure signals

This thesis presents an account of investigations made into building bearing fault classifiers for outer race faults (ORF), inner race faults (IRF), ball faults (BF) and no fault (NF) cases using wavelet transforms, statistical parameter features and Artificial Neuro-Fuzzy Inference Systems (ANFIS). The test results showed that the ball fault (BF) classifier successfully achieved 100% accuracy without mis-classification, while the outer race fault (ORF), inner race fault (IRF) and no fault (NF) classifiers achieved mixed results

Pembangunan model penentuan keperluan perumahan kajian kes: Johor Bahru, Malaysia

Perumahan merupakan satu komponen penting dalam pembangunan ekonomi di mana ia telah menjadi dasar kerajaan untuk menyediakan rumah bagi setiap rakyat. Rancangan Malaysia terdahulu telah cuba merancang bagi merealisasikan dasar ini. Walaupun anggaran keperluan perumahan dibuat di bawah Rancangan Malaysia, namun anggaran tersebut tidak membayangkan keperluan sebenar pembeli dan penyewa rumah di Malaysia. Negara-negara maju telah menggunakan pelbagai model dalam menentukan keperluan perumahan. Namun begitu, model-model tersebut tidak sesuai digunakan di Malaysia kerana data yang terhad. Kajian ini memfokuskan kepada dua objektif iaitu, mengenal pasti model dan faktor yang signifikan bagi menentukan keperluan perumahan, dan kedua menghasilkan model penentuan keperluan perumahan di Malaysia. Skop kajian ini tertumpu kepada pembeli dan penyewa rumah di Daerah Johor Bahru yang dipilih melalui kaedah pesampelan kelompok pelbagai peringkat. Data diperolehi melalui borang kaji selidik dan dianalisis menggunakan pendekatan kuantitatif. Analisis statistik deskriptif digunakan bagi menghuraikan taburan kekerapan, peratus, min, dan sisihan piawai manakala statistik inferensi iaitu ujian Korelasi Pearson dan Regresi Pelbagai digunakan untuk pembentukan model. Dengan menggunakan kaedah Enter, satu model yang signifikan dapat dihasilkan (F4,178 = 353.699 p < 0.05. Adjusted R square = .886) yang signifikan terhadap dua faktor utama iaitu demografi dan kemampuan. Model yang dihasilkan bagi kajian ini adalah General Linear Model. Model ini dapat digunakan bagi menentukan keperluan perumahan di Johor Bahru. Ia juga berfungsi sebagai alat penting dalam perancangan sektor perumahan pada masa hadapan di Malaysia

Online Condition Monitoring of Electric Powertrains using Machine Learning and Data Fusion

Safe and reliable operations of industrial machines are highly prioritized in industry. Typical industrial machines are complex systems, including electric motors, gearboxes and loads. A fault in critical industrial machines may lead to catastrophic failures, service interruptions and productivity losses, thus condition monitoring systems are necessary in such machines. The conventional condition monitoring or fault diagnosis systems using signal processing, time and frequency domain analysis of vibration or current signals are widely used in industry, requiring expensive and professional fault analysis team. Further, the traditional diagnosis methods mainly focus on single components in steady-state operations. Under dynamic operating conditions, the measured quantities are non-stationary, thus those methods cannot provide reliable diagnosis results for complex gearbox based powertrains, especially in multiple fault contexts. In this dissertation, four main research topics or problems in condition monitoring of gearboxes and powertrains have been identified, and novel solutions are provided based on data-driven approach. The first research problem focuses on bearing fault diagnosis at early stages and dynamic working conditions. The second problem is to increase the robustness of gearbox mixed fault diagnosis under noise conditions. Mixed fault diagnosis in variable speeds and loads has been considered as third problem. Finally, the limitation of labelled training or historical failure data in industry is identified as the main challenge for implementing data-driven algorithms. To address mentioned problems, this study aims to propose data-driven fault diagnosis schemes based on order tracking, unsupervised and supervised machine learning, and data fusion. All the proposed fault diagnosis schemes are tested with experimental data, and key features of the proposed solutions are highlighted with comparative studies.publishedVersio

Reduced Data Volumes through Hybrid Machine Learning Compared to Conventional Machine Learning Demonstrated on Bearing Fault Classification

n some real-world problems, machine learning is faced with little data due to limited resources such as sensors, time, and budget. In this case, the conventional machine learning approach may fail or perform badly. To develop a well-functioning model with a small training set the hybrid machine learning approach, the combination of different methods can be applied. Especially in the machine industry where Industry 4.0 is one of the most important topics—including condition monitoring, predictive maintenance, and automated data analyses—data are limited and costly. In this work, the conventional and hybrid approach are compared to the application of ball bearing fault classification. The dataset contains 12 different classes (11 with faults and 1 undamaged). For each approach, two different LSTM (Long Short-Term Memory) models are developed and trained on various training sets (different sensors). The hybrid model is realised by adding physical knowledge through applying fast Fourier transformation and frequency selection to the raw data. This study shows that the additional physical knowledge in the hybrid model results in a better performance of the hybrid machine learning than the conventional