Evaluating capability of a bivariate zero-inflated poisson process

A zero-inflated Poisson (ZIP) distribution is commonly used for modelling zero-inflated process data with single type of defect, and for developing appropriate tools for instituting statistical process control of manufacturing processes. However, in reality, such manufacturing scenarios are very common where more than one type of defect can occur. For example, occurrences of defects like solder short circuits (shorts) and absence of solder (skips) are very common on printed circuit boards. In literature, different forms of bivariate zero-inflated Poisson (BZIP) distributions are proposed, which can be used for modelling the manufacturing scenarios where two types of defects can occur. Control charts are designed for monitoring for such processes using BZIP models. Although evaluation of capability is an integral part of statistical process control of a manufacturing process, researchers have given very little effort on this aspect of zero-inflated processes. Only a few articles attempted to evaluate the capability of a univariate zero-inflated process and no work is reported on evbaluating capability of a bivariate zero-inflated process. In this paper, a methodology for measuring capability of a bivariate zero-inflated process is presented. The proposed methodology is illustrated using two case studies.&nbsp

Analysis of acoustic emission data for bearings subject to unbalance

Acoustic Emission (AE) is an effective nondestructive method for investigating the behavior of materials under stress. In recent decades, AE applications in structural health monitoring have been extended to other areas such as rotating machineries and cutting tools. This research investigates the application of acoustic emission data for unbalance analysis and detection in rotary systems. The AE parameter of interest in this study is a discrete variable that covers the significance of count, duration and amplitude of AE signals. A statistical model based on Zero-Inflated Poisson (ZIP) regression is proposed to handle over-dispersion and excess zeros of the counting data. The ZIP model indicates that faulty bearings can generate more transient wave in the AE waveform. Control charts can easily detect the faulty bearing using the parameters of the ZIP model. Categorical data analysis based on generalized linear models (GLM) is also presented. The results demonstrate the significance of the couple unbalance

On Shewhart Control Charts for Zero-Truncated Negative Binomial Distributions

The negative binomial distribution (NBD) is extensively used for thedescription of data too heterogeneous to be fitted by Poissondistribution. Observed samples, however may be truncated, in thesense that the number of individuals falling into zero class cannot bedetermined, or the observational apparatus becomes active when atleast one event occurs. Chakraborty and Kakoty (1987) andChakraborty and Singh (1990) have constructed CUSUM andShewhart charts for zero-truncated Poisson distribution respectively.Recently, Chakraborty and Khurshid (2011 a, b) have constructedCUSUM charts for zero-truncated binomial distribution and doublytruncated binomial distribution respectively. Apparently, very littlework has specifically addressed control charts for the NBD (see, forexample, Kaminsky et al., 1992; Ma and Zhang, 1995; Hoffman, 2003;Schwertman. 2005).The purpose of this paper is to construct Shewhart control chartsfor zero-truncated negative binomial distribution (ZTNBD). Formulaefor the Average run length (ARL) of the charts are derived and studiedfor different values of the parameters of the distribution. OC curvesare also drawn

Exponentially Weighted Moving Averages of Counting Processes When the Time between Events Is Weibull Distributed

There are control charts for Poisson counts, zero-inflated Poisson counts, and over dispersed Poisson counts (negative binomial counts) but nothing on counting processes when the time between events (TBEs) is Weibull distributed. In our experience the in-control distribution for time between events is often Weibull distributed in applications. Counting processes are not Poisson distributed or negative binomial distributed when the time between events is Weibull distributed. This is a gap in the literature meaning that there is no help for practitioners when this is the case. This book chapter is designed to close this gap and provide an approach that could be helpful to those applying control charts in such cases

Phase II control charts for autocorrelated processes

A large amount of SPC procedures are based on the assumption that the process subject to monitoring consists of independent observations. Chemical processes as well as many non-industrial processes exhibit autocorrelation, for which the above-mentioned control procedures are not suitable. This paper proposes a Phase II control procedure for autocorrelated and possibly locally stationary processes. A time-varying autoregressive (AR) model is proposed, which is capable of dealing with the autocorrelation as well as with local non-stationarities of the temporal process. Such non-stationarities are induced by the time-varying nature of the AR coefficients. The model is optimized during Phase I when it is assured that the process is in control and as a result the model describes accurately the process. The Phase II proposed control procedure is based on a comparison of the current time series model with an alternative model, measuring deviations from it. This comparison is carried out using Bayes factors, which help to establish the in-control or out-of-control state of the process in Phase II. Using the threshold rules of the Bayes factors, we propose a binomial-type control procedure for the monitoring of the process. The methodology of this paper is illustrated using two data sets consisting of temperature measurements at two different stages in the manufacturing of a plastic mould

A process capability index for zero-inflated processes

The proportion of zero defect (ZD) outputs is as an integral characteristic of a zero-inflated (ZI) process or high quality process. Different ZI processes can almost equally satisfy the same USL of number of defects but they can produce substantially different proportions of ZD products. The application of conventional method for process capability evaluation fails to discriminate these processes because in the conventional method, the process capability is evaluated taking into consideration the USL of number of defects only. In this paper, a new measure of process capability for ZI processes is proposed that can truly discriminate different ZI processes taking into account the USL of number of defects as well as the proportion of ZD units produced in these processes. In the proposed approach, at first a measure of process capability index (PCI) with respect to the USL is computed, and then the overall PCI is obtained by multiplying it with an appropriately defined multiplying factor. A real-life application is presented