149 research outputs found
Multi-agent framework based on smart sensors/actuators for machine tools control and monitoring
Throughout the history, the evolutions of the requirements for manufacturing equipments have depended on the changes in the customers' demands. Among the present trends in the requirements for new manufacturing equipments, there are more flexible and more reactive machines. In order to satisfy those requirements, this paper proposes a control and monitoring framework for machine tools based on smart sensor, on smart actuator and on agent concepts. The proposed control and monitoring framework achieves machine monitoring, process monitoring and adapting functions that are not usually provided by machine tool control systems. The proposed control and monitoring framework has been evaluated by the means of a simulated operative part of a machine tool. The communication between the agents is achieved thanks to an Ethernet network and CORBA protocol. The experiments (with and without cooperation between agents for accommodating) give encouraging results for implementing the proposed control framework to operational machines. Also, the cooperation between the agents of control and monitoring framework contributes to the improvement of reactivity by adapting cutting parameters to the machine and process states and to increase productivity
Monitorización Inteligente de los Procesos de Corte en la Nanoescala.
En la actualidad una de las claves de los procesos de fabricación es la generación de nuevos conocimientos técnicos y científicos a través del estudio e investigación aplicada del proceso de corte en la micro y nano-escala de aleaciones para aplicaciones aeronáuticas y aeroespaciales y el diseño de un sistema de monitorización inteligente y en red. En este informe se recoge una revisión del estado del arte en los campos y temáticas afines al proceso de corte en la micro y nanoescala, técnicas de inteligencia artificial y monitorización en red de procesos de fabricación. Igualmente se presenta el diseño e implementación de un sistema de monitorización del proceso de corte y la medición de las señales que lo caracterizan
Software infrastructure for wireless sensor and actuator networks
In the development of large ad-hoc Wireless Sensor and Actuator Agent Networks (SANETS), a multitude of disparate problems are faced. In order for these networks to function, software must be able to effectively manage: unreliable dynamic distributed communication, the power constraints of un-wired devices, failure of hardware devices in hostile environments and the remote allocation of distributed processing tasks throughout the network. The solutions to these problems must be solved in a highly scalable manner. The paper describes the process of analysis of the requirements and presents a design of a service-oriented software infrastructure (middleware) solution for scalable ad-hoc networks, in a context of a system made of mobile sensors and actuators. © 2011 IEEE
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Mobile collaborative working environment of product design
In response to the arrival of new Web/Internet environments, one of the most attractive challenges in current research is to exploit wireless computing technologies in collaborative product design, and hence to build a ubiquitous mobile information system to enable the collaborative product design within a mobile environment. However, the literature review reveals that although the progress of mobile technologies on wireless networks has largely changed the way people access the Internet; little has been achieved in mobile computing for collaborative product design. The reason is that, due to the distinct features of mobile devices and wireless networks (such as small display screen, limited bandwidth, unreliability of wireless networks, etc.), the methodologies and technologies used in stationary networks are not always applicable to mobile systems. The aim of this research is to establish a Wireless Internet-based Collaborative Working Environment for product design through the combination of multiple technologies, by including: Web services, Parametric Design, the Semantic Web, Agent and Flex Technologies. In order to create, deploy, and manage the distributed resources, Web service is used to implement design resource integration in a platform-independent manner. In addition, Semantic Web Technology is used to create a general knowledge base. This approach includes two components: (1) ontology is used to represent abstract views of product data and (2) added semantic rules are also used to represent relationships among product data. Therefore, an ontology-based description model is thus proposed to facilitate expression and organisation of product information in order to manage and deploy the distributed design resources
A Survey on the applications of IoT: an investigation into existing environments, present challenges and future opportunities
In today’s digital environment, devices are able to interconnect and react to contextual data more than ever before: artificial intelligence is beginning to coordinate how data collected from sensors and de-vices within the network is analysed, and device ecosystems are replacing standalone devices to deliver solutions to the user. In this paper, the researcher explores current implementations of IoT that have led to positive outcomes for the user; but also, the challenges that remain in today’s applications. Moreover, ex-ploring these current barriers may be able to infer future applications capable of being deployed on a global scal
A framework for flexible integration in robotics and its applications for calibration and error compensation
Robotics has been considered as a viable automation solution for the aerospace industry to address manufacturing cost. Many of the existing robot systems augmented with guidance from a large volume metrology system have proved to meet the high dimensional accuracy requirements in aero-structure assembly. However, they have been mainly deployed as costly and dedicated systems, which might not be ideal for aerospace manufacturing having low production rate and long cycle time. The work described in this thesis is to provide technical solutions to improve the flexibility and cost-efficiency of such metrology-integrated robot systems.
To address the flexibility, a software framework that supports reconfigurable system integration is developed. The framework provides a design methodology to compose distributed software components which can be integrated dynamically at runtime. This provides the potential for the automation devices (robots, metrology, actuators etc.) controlled by these software components to be assembled on demand for various assembly applications.
To reduce the cost of deployment, this thesis proposes a two-stage error compensation scheme for industrial robots that requires only intermittent metrology input, thus allowing for one expensive metrology system to be used by a number of robots. Robot calibration is employed in the first stage to reduce the majority of robot inaccuracy then the metrology will correct the residual errors. In this work, a new calibration model for serial robots having a parallelogram linkage is developed that takes into account both geometric errors and joint deflections induced by link masses and weight of the end-effectors.
Experiments are conducted to evaluate the two pieces of work presented above. The proposed framework is adopted to create a distributed control system that implements calibration and error compensation for a large industrial robot having a parallelogram linkage. The control system is formed by hot-plugging the control applications of the robot and metrology used together. Experimental results show that the developed error model was able to improve the 3 positional accuracy of the loaded robot from several millimetres to less than one millimetre and reduce half of the time previously required to correct the errors by using only the metrology. The experiments also demonstrate the capability of sharing one metrology system to more than one robot
Artificial cognitive control with self-x capabilities: A case study of a micro-manufacturing process
Nowadays, even though cognitive control architectures form an important area of research, there are many constraints on the broad application of cognitive control at an industrial level and very few systematic approaches truly inspired by biological processes, from the perspective of control engineering. Thus, our main purpose here is the emulation of human socio-cognitive skills, so as to approach control engineering problems in an effective way at an industrial level. The artificial cognitive control architecture that we propose, based on the shared circuits model of socio-cognitive skills, seeks to overcome limitations from the perspectives of computer science, neuroscience and systems engineering. The design and implementation of artificial cognitive control architecture is focused on four key areas: (i) self-optimization and self-leaning capabilities by estimation of distribution and reinforcement-learning mechanisms; (ii) portability and scalability based on low-cost computing platforms; (iii) connectivity based on middleware; and (iv) model-driven approaches. The results of simulation and real-time application to force control of micro-manufacturing processes are presented as a proof of concept. The proof of concept of force control yields good transient responses, short settling times and acceptable steady-state error. The artificial cognitive control architecture built into a low-cost computing platform demonstrates the suitability of its implementation in an industrial setup
Realtime hybrid task-based control for robots and machine tools
Abstract-This paper presents work in the field of hard realtime robotics and machine control. We analyse the requirements of a hybrid realtime control task specification allowing the integration of discrete and continuous control tasks. We propose an application independent task structure providing data flow consistency under simulataneous access by different control layers. We provide an execution flow mechanism to guarantee execution time determinism, yet allowing flexibility to react to a changing environment. We use state machines for process monitoring and a thread-safe realtime event system to communicate changes. The tasks can be distributed over a network and communicate using interfaces or manipulate streams of data in the loop. The presented task structure is applied to a real world example
Component-based control system development for agile manufacturing machine systems
It is now a common sense that manufactures including machine suppliers and system
integrators of the 21 st century will need to compete on global marketplaces, which are
frequently shifting and fragmenting, with new technologies continuously emerging.
Future production machines and manufacturing systems need to offer the "agility"
required in providing responsiveness to product changes and the ability to
reconfigure. The primary aim for this research is to advance studies in machine
control system design, in the context of the European project VIR-ENG - "Integrated
Design, Simulation and Distributed Control of Agile Modular Machinery"
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