Wavelet packet analysis for rotor bar breakage in an inverter induction motor

Introduction. In various industrial processes, squirrel cage induction motors are widely employed. These motors can be used in harsh situations, such as non-ventilated spaces, due to their high strength and longevity. These machines are subject to malfunctions such as short circuits and broken bars. Indeed, for the diagnosis several techniques are offered and used. Novelty of the proposed work provides the use of wavelet analysis technology in a continuous and discrete system to detect faults affecting the rotating part of an induction motor fed by a three-phase inverter. Purpose. This paper aims to present a novel technique for diagnosing broken rotor bars in the low-load, stationary induction machine proposed. The technique is used to address the problem of using the traditional Techniques like Fourier Transforms signal processing algorithm by analyzing the stator current envelope. The suggested method is based on the use of discrete wavelet transform and continuous wavelet transform. Methods. A waveform can be monitored at any frequency of interest using the suggested discrete wavelet transform and continuous wavelet transform. To identify the rotor broken bar fault, stator current frequency spectrum is analyzed and then examined. Based on a suitable index, the algorithm separates the healthy motor from the defective one, with 1, 2 and 3 broken bars at no-load. Results. In comparison to the healthy conditions, the recommended index significantly raises under the broken bars conditions. It can identify the problematic conditions with clarity. The possibility of detecting potential faults has been demonstrated (broken bars), using discrete wavelet transform and continuous wavelet transform. The diagnostic method is adaptable to temporary situations brought on by alterations in load and speed. Performance and efficacy of the suggested diagnostic method are demonstrated through simulation in Simulink® MATLAB environment.Вступ. У різних промислових процесах широко використовуються асинхронні двигуни із короткозамкненим ротором. Ці двигуни можуть використовуватися в суворих умовах, наприклад, в приміщеннях, що не вентилюються, завдяки їх високій міцності і довговічності. Ці машини схильні до несправностей, таких як коротке замикання і зламані стрижні. Зрозуміло, що для діагностики пропонується та використовується кілька методик. Новизна запропонованої роботи полягає у використанні технології вейвлет-аналізу в безперервній і дискретній системі для виявлення несправностей, що впливають на частину асинхронного двигуна, що обертається, що живиться від трифазного інвертора. Мета. У цій статті представлена нова методика діагностики зламаних стрижнів ротора в малонавантаженій стаціонарній асинхронній машині. Цей метод використовується для вирішення проблеми використання традиційних методів, таких як алгоритм обробки сигналів перетворення Фур’є, шляхом аналізу огинаючої струму статора. Пропонований метод заснований на використанні дискретного вейвлет-перетворення та безперервного вейвлет-перетворення. Методи. Форма сигналу може відстежуватися на будь-якій частоті, що цікавить, з використанням запропонованого дискретного вейвлет-перетворення і безперервного вейвлет-перетворення. Для виявлення несправності обриву стрижня ротора частотний спектр статора аналізується, а потім досліджується. На основі відповідного індексу алгоритм відокремлює справний двигун від несправного з 1, 2 і 3 зламаними стрижнями на холостому ході. Результати. Порівняно із нормальними умовами рекомендований показник значно підвищується за умов зламаних стрижнів. Він може чітко визначити проблемні умови. Було продемонстровано можливість виявлення потенційних несправностей (зламані стрижні) з використанням дискретного вейвлет-перетворення та безперервного вейвлет-перетворення. Метод діагностики адаптується до тимчасових ситуацій, викликаних змінами навантаження та швидкості. Працездатність та ефективність запропонованого методу діагностики продемонстровано за допомогою моделювання у середовищі Simulink® MATLAB

Induction Machine Diagnosis using Stator Current Advanced Signal Processing

International audienceInduction machines are widely used in industrial applications. Safety, reliability, efficiency and performance are major concerns that direct the research activities in the field of electrical machines. Even though the induction machines are very reliable, many failures can occur such as bearing faults, air-gap eccentricity and broken rotor bars. Therefore, the challenge is to detect them at an early stage in order to prevent breakdowns. In particular, stator current-based condition monitoring is an extensively investigated field for cost and maintenance savings. In fact, several signal processing techniques for stator current-based induction machine faults detection have been studied. These techniques can be classified into: spectral analysis approaches, demodulation techniques and time-frequency representations. In addition, for diagnostic purposes, more sophisticated techniques are required in order to determine the faulty components. This paper intends to review the spectral analysis techniques and time-frequency representations. These techniques are demonstrated on experimental data issued from a test bed equipped with a 0.75 kW induction machine. Nomenclature O&M = Operation and Maintenance; WTG = Wind Turbine Generator; MMF = Magneto-Motive Force; MCSA = Motor Current signal Analysis; PSD = Power Spectral Density; FFT = Fast Fourier Transform; DFT = Discrete Fourier Transform; MUSIC = MUltiple SIgnal Characterization; ESPRIT = Estimation of Signal Parameters via Rotational Invariance Techniques; SNR = Signal to Noise Ratio; MLE = Maximum Likelihood Estimation; STFT = Short-Time Fourier Transform; CWT = Continuous Wavelet Transform; WVD = Wigner-Ville distribution; HHT = Hilbert-Huang Transform; DWT = Discrete Wavelet Transform; EMD = Empirical Mode Decomposition; IMF = Intrinsic Mode Function; AM = Amplitude Modulation; FM = Frequency Modulation; IA = Instantaneous Amplitude; IF = Instantaneous Frequency; í µí± ! = Supply frequency; í µí± ! = Rotational frequency; í µí± ! = Fault frequency introduced by the modified rotor MMF; í µí± ! = Characteristic vibration frequencies; í µí± !"# = Bearing defects characteristic frequency; í µí± !" = Bearing outer raceway defect characteristic frequency; í µí± !" = Bearing inner raceway defect characteristic frequency; í µí± !" = Bearing balls defect characteristic frequency; í µí± !"" = Eccentricity characteristic frequency; í µí± ! = Number of rotor bars or rotor slots; í µí± = Slip; í µí°¹ ! = Sampling frequency; í µí± = Number of samples; í µí±¤[. ] = Time-window (Hanning, Hamming, etc.); í µí¼ = Time-delay; í µí¼ ! = Variance; ℎ[. ] = Time-window

Development of an induction motor condition monitoring test rig And fault detection strategies

Includes bibliographical references.This thesis sets out to develop an induction motor condition monitoring test rig to experimentally simulate the common faults associated with induction motors and to develop strategies for detecting these faults that employ signal processing techniques. Literature on basic concepts of induction motors and inverter drives, the phenomena of common faults associated with induction motors, the condition monitoring systems were intensively reviewed

A critical comparison between DWT and Hilbert-Huang-based methods for the diagnosis of rotor bar failures in induction machines

(c) 2012 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.[EN] In this paper, a cutting-edge time-frequency decomposition tool, i.e., the Hilbert-Huang transform (HHT), is applied to the stator startup current to diagnose the presence of rotor asymmetries in induction machines. The objective is to extract the evolution during the startup transient of the left sideband harmonic (LSH) caused by the asymmetry, which constitutes a reliable evidence of the presence of the fault. The validity of the diagnosis methodology is assessed through several tests developed using real experimental signals. Moreover, in this paper, an analytical comparison with an alternative time-frequency decomposition tool, i.e., the discrete wavelet transform (DWT), is carried out. This tool was applied in previous works to the transient extraction of fault-related components, with satisfactory results, even in cases in which the classical Fourier approach does not lead to correct results. The results of the application of the HHT and DWT are analyzed and compared, obtaining novel conclusions about their respective suitability for the transient extraction of asymmetry-related components, as well as the equivalence, with regard to the LSH extraction, between their basic components, namely: 1) intrinsic mode function, for the HHT, and 2) approximation signal for the DWT.This work was supported in part by the Spanish “Ministerio de Educación y Ciencia,” in the framework of the “Programa Nacional de proyectos de Investigación Fundamental,” project reference DPI2008-06583/DPI and in part by “Vicerrectorado de Investigación, Desarrollo e Innovación of the Universidad Politécnica de Valencia” through the Programa de Apoyo a la Investigación y Desarrollo under Contract PAID-06-07.Antonino-Daviu, J.; Riera-Guasp, M.; Pineda-Sanchez, M.; Pérez, RB. (2009). A critical comparison between DWT and Hilbert-Huang-based methods for the diagnosis of rotor bar failures in induction machines. IEEE Transactions on Industry Applications. 45(5):1794-1803. https://doi.org/10.1109/TIA.2009.2027558S1794180345

Diagnosis of Induction Motor Faults in Time-Varying Conditions Using the Polynomial-Phase Transform of the Current

© 2011 IEEE. Personal use of this material is permitted. Permissíon from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertisíng or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.[EN] Transient motor current signature analysis is a recently developed technique for motor diagnostics using speed transients. The whole speed range is used to create a unique stamp of each fault harmonic in the time-frequency plane. This greatly increases diagnostic reliability when compared with non-transient analysis, which is based on the detection of fault harmonics at a single speed. But this added functionality comes at a price: well-established signal analysis tools used in the permanent regime, mainly the Fourier transform, cannot be applied to the nonstationary currents of a speed transient. In this paper, a new method is proposed to fill this gap. By applying a polynomial-phase transform to the transient current, a new, stationary signal is generated. This signal contains information regarding the fault components along the different regimes covered by the transient, and can be analyzed using the Fourier transform. The polynomial-phase transform is used in radar, sonar, communications, and power systems fields, but this is the first time, to the best knowledge of the authors, that it has been applied to the diagnosis of induction motor faults. Experimental results obtained with two different commercial motors with broken bars are presented to validate the proposed method.This work was supported by the Spanish "Ministerio de Educacion y Ciencia" in the framework of the "Programa Nacional de Proyectos de Investigacion Fundamental," project reference DPI2008-06583/DPI.Pineda-Sanchez, M.; Riera-Guasp, M.; Roger-Folch, J.; Antonino-Daviu, J.; Pérez-Cruz, J.; Puche-Panadero, R. (2011). Diagnosis of Induction Motor Faults in Time-Varying Conditions Using the Polynomial-Phase Transform of the Current. IEEE Transactions on Industrial Electronics. 58(4):1428-1439. https://doi.org/10.1109/TIE.2010.2050755S1428143958