A Highly Integrated Gate Driver with 100% Duty Cycle Capability and High Output Current Drive for Wide-Bandgap Power Switches in Extreme Environments

High-temperature integrated circuits fill a need in applications where there are obvious benefits to reduced thermal management or where circuitry is placed away from temperature extremes. Examples of these applications include aerospace, automotive, power generation, and well-logging. This work focuses on the automotive applications, in which the growing demand for hybrid electric vehicles (HEVs), plug-in hybrid electric vehicles (PHEVs), and fuel cell vehicles (FCVs) has increased the need for high-temperature electronics that can operate at the extreme ambient temperatures that exist under the hood, which can be in excess of 150°C. Silicon carbide (SiC) and other wide-bandgap power switches that can function at these temperature extremes are now entering the market. To take full advantage of their potential, high-temperature capable circuits that can also operate in these environments are required. This work presents a high-temperature, high-voltage, silicon-on-insulator (SOI) based gate driver designed for SiC and other wide-bandgap power switches for DC-DC converters and traction drives in HEVs. This highly integrated gate driver integrated circuit (IC) has been designed to operate at ambient temperatures up to 200ºC, have a high on-chip drive current, require a minimum complement of off-chip components, and be capable of operating at a 100% high-side duty cycle. Successful operation of the gate driver circuit across temperature with minimal or no thermal management will help to achieve higher power-to-weight and power-to-volume ratios for the power electronics modules in HEVs and, therefore, higher efficiency

Integrated high-voltage switched-capacitor DC-DC converters

The focus of this work is on the integrated circuit (IC) level integration of high-voltage switched-capacitor (SC) converters with the goal of fully integrated power management solutions for system-on-chip (SoC) and system-in-pagage (SiP) applications. The full integration of SC converters provides a low cost and compact power supply solution for modern electronics. Currently, there are almost no fully integrated SC converters with input voltages above 5 V. The purpose of this work is to provide solutions for higher input voltages. The increasing challenges of a compact and efficient power supply on the chip are addressed. High-voltage rated components and the increased losses caused by parasitics not only reduce power density but also efficiency. Loss mechanisms in high-voltage SC converters are investigated resulting in an optimized model for high-voltage SC converters. The model developed allows an appropriate comparison of different semiconductor technologies and converter topologies. Methods and design proposals for loss reduction are presented. Control of power switches with their supporting circuits is a further challenge for high-voltage SC converters. The aim of this work is to develop fully integrated SC converters with a wide input voltage range. Different topologies and concepts are investigated. The implemented fully integrated SC converter has an input voltage range of 2 V to 13 V. This is twice the range of existing converters. This is achieved by an implemented buck and boost mode as well as 17 conversion ratios. Experimental results show a peak efficiency of 81.5%. This is the highest published peak efficiency for fully integrated SC converters with an input voltage > 5V. With the help of the model developed in this work, a three-phase SC converter topology for input voltages up to 60 V is derived and then investigated and discussed. Another focus of this work is on the power supply of sensor nodes and smart home applications with low-power consumption. Highly integrated micro power supplies that operate directly from mains voltage are particularly suitable for these applications. The micro power supply proposed in this work utilizes the high-voltage SC converter developed. The output power is 14 times higher and the power density eleven times higher than prior work. Since plenty of power switches are built into modern multi-ratio SC converters, the switch control circuits must be optimized with regard to low-power consumption and area requirements. In this work, different level shifter concepts are investigated and a low-power high-voltage level shifter for 50 V applications based on a capacitive level shifter is introduced. The level shifter developed exceeds the state of the art by a factor of more than eleven with a power consumption of 2.1pJ per transition. A propagation delay of 1.45 ns is achieved. The presented high-voltage level shifter is the first level shifter for 50 V applications with a propagation delay below 2 ns and power consumption below 20pJ per transition. Compared to the state of the art, the figure of merit is significantly improved by a factor of two. Furthermore, various charge pump concepts are investigated and evaluated within the context of this work. The charge pump, optimized in this work, improves the state of the art by a factor of 1.6 in terms of efficiency. Bidirectional switches must be implemented at certain locations within the power stage to prevent reverse conduction. The topology of a bidirectional switch developed in this work reduces the dynamic switching losses by 70% and the area consumption including the required charge pumps by up to 65% compared to the state of the art. These improvements make it possible to control the power switches in a fast and efficient way. Index terms — integrated power management, high input voltage, multi-ratio SC converter, level shifter, bidirectional switch, micro power supplyDer Schwerpunkt dieser Arbeit liegt auf der Erforschung von Switched-Capacitor (SC) Spannungswandler für höhere Eingangsspannungen. Ziel der Arbeit ist es Lösungen für ein voll auf dem Halbleiterchip integriertes Power Management anzubieten um System on Chip (SoC) und System in Package (SiP) zu ermöglichen. Die vollständige Integration von SC Spannungswandlern bietet eine kostengünstige und kompakte Spannungsversorgungslösung für moderne Elektronik. Der kontinuierliche Trend hin zu immer kompakterer Elektronik und hin zu höheren Versorgungsspannungen wird in dieser Arbeit adressiert. Aktuell gibt es sehr wenige voll integrierte SC Spannungswandler mit einer Eingangsspannung größer 5 V. Die mit steigender Spannung zunehmenden Herausforderungen an eine kompakte und effiziente Spannungsversorgung auf dem Chip werden in dieser Arbeit untersucht. Die höhere Spannungsfestigkeit der verwendeten Komponenten korreliert mit erhöhten Verlusten und erhöhtem Flächenverbrauch, welche sich negativ auf den Wirkungsgrad und die Leistungsdichte von SC Spannungswandlern auswirkt. Bestandteil dieser Arbeit ist die Untersuchung dieser Verlustmechanismen und die Entwicklung eines Modells, welches speziell für höhere Spannungen optimiert wurde. Das vorgestellte Modell ermöglicht zum einen die optimale Dimensionierung der Spannungswandler und zum anderen faire Vergleichsmöglichkeiten zwischen verschiedenen SC Spannungswandler Architekturen und Halbleitertechnologien. Demnach haben sowohl die gewählte Architektur und Halbleitertechnologie als auch die Kombination aus gewählter Architektur und Technologie erheblichen Einfluss auf die Leistungsfähigkeit der Spannungswandler. Ziel dieser Arbeit ist die Vollintegration eines SC Spannungswandlers mit einem weiten und hohen Eingangsspannungsbereich zu entwickeln. Dazu wurden verschiedene Schaltungsarchitekturen und Konzepte untersucht. Der vorgestellte vollintegrierte SC Spannungswandler weist einen Eingangsspannungsbereich von 2 V bis 13 V auf. Dies ist eine Verdopplung im Vergleich zum Stand der Technik. Dies wird durch einen implementierten Auf- und Abwärtswandler-Betriebsmodus sowie 17 Übersetzungsverhältnisse erreicht. Experimentelle Ergebnisse zeigen einen Spitzenwirkungsgrad von 81.5%. Dies ist der höchste veröffentlichte Spitzenwirkungsgrad für vollintegrierte SC Spannungswandler mit einer Eingangsspannung größer 5 V. Mit Hilfe des in dieser Arbeit entwickelten Modells wird eine dreiphasige SC Spannungswandler Architektur für Eingangsspannungen bis zu 60 V entwickelt und anschließend analysiert und diskutiert. Ein weiterer Schwerpunkt dieser Arbeit adressiert die kompakte Spannungsversorgung von Sensorknoten mit geringem Stromverbrauch, für Anwendungen wie Smart Home und Internet der Dinge (IoT). Für diese Anwendungen eignen sich besonders gut hochintegrierte Mikro-Netzteile, welche direkt mit dem 230VRMS-Hausnetz (bzw. 110VRMS) betrieben werden können. Das in dieser Arbeit vorgestellte Mikro-Netzteil nutzt einen in dieser Arbeit entwickelten SC Spannungswandler für hohe Eingangsspannungen. Die damit erzielte Ausgangsleistung ist 14-mal größer im Vergleich zum Stand der Technik. In SC Spannungswandlern für hohe Spannungen werden viele Leistungsschalter benötigt, deshalb muss bei der Schalteransteuerung besonders auf einen geringen Leistungsverbrauch und Flächenbedarf der benötigten Schaltungsblöcke geachtet werden. Gegenstand dieser Arbeit ist sowohl die Analyse verschiedener Konzepte für Pegelumsetzer, als auch die Entwicklung eines stromsparenden Pegelumsetzers für 50 V-Anwendungen. Mit einer Leistungsaufnahme von 2.1pJ pro Signalübergang reduziert der entwickelte Pegelumsetzer mit kapazitiver Kopplung um mehr als elfmal die Leistungsaufnahme im Vergleich zum Stand der Technik. Die erreichte Laufzeitverzögerung beträgt 1.45 ns. Damit erzielt der vorgestellte Hochspannungs-Pegelumsetzer als erster Pegelumsetzer für 50 V-Anwendungen eine Laufzeitverzögerung unter 2 ns und eine Leistungsaufnahme unter 20pJ pro Signalwechsel. Im Vergleich zum Stand der Technik wird die Leistungskennzahl um den Faktor zwei deutlich verbessert. Darüber hinaus werden im Rahmen dieser Arbeiten verschiedene Ladungspumpenkonzepte untersucht und bewertet. Die in dieser Arbeit optimierte Ladungspumpe verbessert den Stand der Technik um den Faktor 1.6 in Bezug auf den Wirkungsgrad. Die in dieser Arbeit entwickelte Schaltungsarchitektur eines bidirektionalen Schalters reduziert die dynamischen Schaltverluste um 70% und den benötigten Flächenbedarf inklusive der benötigten Ladungspumpe um bis zu 65% gegenüber dem Stand der Technik. Diese Verbesserungen ermöglichen es, die Leistungsschalter schnell und effizient anzusteuern. Schlagworte — Integriertes Powermanagement, hohe Eingangsspannung, Multi-Ratio SC Spannungswan- dler, Pegelumsetzer, bidirektionaler Schalter, Mikro-Netztei

An Active Dead-Time Control Circuit With Timing Elements for a 45-V Input 1-MHz Half-Bridge Converter

ABSTRACT: In this study, a dead-time control circuit is proposed to generate independent delays for the high and low sides of half-bridge converter switches. In addition to greatly decreasing the losses of power converters, the proposed method mitigates the shoot-through current through the application of superimposed power switches. The circuit presented here comprises a switched capacitor architecture and is implemented in AMS 0.35 μm technology. In the implementation, the proposed dead-time control circuit occupies a silicon area of 70μm×180μm . To realize the technique, a two-sided wide swing current source is employed. Each sides of the current source comes with two capacitors, two Schmitt triggers, and three transmission gates. Results show that the low and high sides of the projected half-bridge converter switches respectively require delays of 35 and 62 ns. The performance of the proposed dead-time circuit is evaluated by assembling it with the half-bridge converter. The proposed dead-time prototype achieves a 40% drop in power losses in the half-bridge circuit

Dual Output Power Management Unit for PV-Battery Hybrid Energy System

The tremendous evolution in the electronics industry has provided high performance portable devices. However, the high power demand and the limited capacity of batteries, prevent the devices from operating for a long time without the need of a power outlet. The ease of deploying Photovoltaic (PV) cells close to the device enables the user to harvest energy on the go, and get rid of the conventional power outlets. However, applying the PV power to the electronic devices is not as easy as the plug and play model, due to the unstable output voltage and power of the PV cells. In this thesis, a power management unit is proposed to provide dual regulated outputs using a PV module and a rechargeable battery. The main components of the unit are a Dual Input Multiple Output (DIMO) DC-DC converter and a digital controller. The converter is used to interface the battery and the PV module with the loads. Moreover, the proposed converter has the ability to step up or step down the input voltage. The controller maximizes the PV power using the fractional open circuit voltage Maximum Power Point Tracking (MPPT) method. Furthermore, the controller manages the amount of power supplied to or from the battery in order to satisfy the load demand and regulate the outputs at the required levels. The controller has been implemented and synthesized using VHDL. A prototype has been implemented using an FPGA and off the shelf components. The functionality of the system has been tested and verified under varying environmental conditions

Integrated Circuits and Systems for Smart Sensory Applications

Connected intelligent sensing reshapes our society by empowering people with increasing new ways of mutual interactions. As integration technologies keep their scaling roadmap, the horizon of sensory applications is rapidly widening, thanks to myriad light-weight low-power or, in same cases even self-powered, smart devices with high-connectivity capabilities. CMOS integrated circuits technology is the best candidate to supply the required smartness and to pioneer these emerging sensory systems. As a result, new challenges are arising around the design of these integrated circuits and systems for sensory applications in terms of low-power edge computing, power management strategies, low-range wireless communications, integration with sensing devices. In this Special Issue recent advances in application-specific integrated circuits (ASIC) and systems for smart sensory applications in the following five emerging topics: (I) dedicated short-range communications transceivers; (II) digital smart sensors, (III) implantable neural interfaces, (IV) Power Management Strategies in wireless sensor nodes and (V) neuromorphic hardware

Development of electronics for microultrasound capsule endoscopy

Development of intracorporeal devices has surged in the last decade due to advancements in the semiconductor industry, energy storage and low-power sensing systems. This work aims to present a thorough systematic overview and exploration of the microultrasound (µUS) capsule endoscopy (CE) field as the development of electronic components will be key to a successful applicable µUSCE device. The research focused on investigating and designing high-voltage (HV, < 36 V) generating and driving circuits as well as a low-noise amplifier (LNA) for battery-powered and volume-limited systems. In implantable applications, HV generation with maximum efficiency is required to improve the operational lifetime whilst reducing the cost of the device. A fully integrated hybrid (H) charge pump (CP) comprising a serial-parallel (SP) stage was designed and manufactured for > 20 V and 0 - 100 µA output capabilities. The results were compared to a Dickson (DKCP) occupying the same chip area; further improvements in the SPCP topology were explored and a new switching scheme for SPCPs was introduced. A second regulated CP version was excogitated and manufactured to use with an integrated µUS pulse generator. The CP was manufactured and tested at different output currents and capacitive loads; its operation with an US pulser was evaluated and a novel self-oscillating CP mechanism to eliminate the need of an auxiliary clock generator with a minimum area overhead was devised. A single-output universal US pulser was designed, manufactured and tested with 1.5 MHz, 3 MHz, and 28 MHz arrays to achieve a means of fully-integrated, low-power transducer driving. The circuit was evaluated for power consumption and pulse generation capabilities with different loads. Pulse-echo measurements were carried out and compared with those from a commercial US research system to characterise and understand the quality of the generated pulse. A second pulser version for a 28 MHz array was derived to allow control of individual elements. The work involved its optimisation methodology and design of a novel HV feedback-based level-shifter. A low-noise amplifier (LNA) was designed for a wide bandwidth µUS array with a centre frequency of 28 MHz. The LNA was based on an energy-efficient inverter architecture. The circuit encompassed a full power-down functionality and was investigated for a self-biased operation to achieve lower chip area. The explored concepts enable realisation of low power and high performance LNAs for µUS frequencies

Large step down voltage converters for desalination

One percent of the world's drinking water is currently desalinated, and this will have to increase to 14% by 2025. Desalination is energy intensive, having significant commercial and ecological implications. One of the most promising methods of desalination is capacitive deionisation which only uses 1kWh/m3 but requires a voltage of less than 1.8V at currents of up to 1000A This thesis produced hardware capable of creating 550A at a voltage of 1.8V, giving over a 1kW power rating, with an input voltage of 340V dc. The converter designed was a bidirectional asymmetrical half-bridge flyback converter allowing for isolation at these high step down ratios. The converter was used to charge a bank of 17,000F supercapacitors from 0V to 1.8V, with an initial charging step down ratio in excess of 340:1 falling to 190:1 as the load charged. A novel Asymmetrical Half-Bridge Coupled-Inductor Buck converter is presented as the ideal solution for large step-down ratios with analysis comparing the ability to efficiently step down a voltage with other common converters, the buck and flyback converters. A comparison between a single-ended coupled-inductor buck converter employing a buck-boost voltage clamp and the novel asymmetrical half-bridge coupled-inductor buck converter circuit shows that the asymmetrical half-bridge converter is a more efficient circuit as leakage energy is recovered; the switch voltages are clamped to within the dc voltage rating of the bridge and the control strategy is simple. Passive and active snubbers are reviewed for efficiency, switch ratings and management of the effects of leakage inductance and compared against the novel designs presented. In the desalination application isolation is required so the flyback circuit is used. An isolated three switch bidirectional converter is constructed using silicon carbide MOSFETs and diodes switching at 40kHz. The converter uses novel current measuring techniques, an on-board microprocessor and closed loop control designed into the final DC-DC converter.One percent of the world's drinking water is currently desalinated, and this will have to increase to 14% by 2025. Desalination is energy intensive, having significant commercial and ecological implications. One of the most promising methods of desalination is capacitive deionisation which only uses 1kWh/m3 but requires a voltage of less than 1.8V at currents of up to 1000A This thesis produced hardware capable of creating 550A at a voltage of 1.8V, giving over a 1kW power rating, with an input voltage of 340V dc. The converter designed was a bidirectional asymmetrical half-bridge flyback converter allowing for isolation at these high step down ratios. The converter was used to charge a bank of 17,000F supercapacitors from 0V to 1.8V, with an initial charging step down ratio in excess of 340:1 falling to 190:1 as the load charged. A novel Asymmetrical Half-Bridge Coupled-Inductor Buck converter is presented as the ideal solution for large step-down ratios with analysis comparing the ability to efficiently step down a voltage with other common converters, the buck and flyback converters. A comparison between a single-ended coupled-inductor buck converter employing a buck-boost voltage clamp and the novel asymmetrical half-bridge coupled-inductor buck converter circuit shows that the asymmetrical half-bridge converter is a more efficient circuit as leakage energy is recovered; the switch voltages are clamped to within the dc voltage rating of the bridge and the control strategy is simple. Passive and active snubbers are reviewed for efficiency, switch ratings and management of the effects of leakage inductance and compared against the novel designs presented. In the desalination application isolation is required so the flyback circuit is used. An isolated three switch bidirectional converter is constructed using silicon carbide MOSFETs and diodes switching at 40kHz. The converter uses novel current measuring techniques, an on-board microprocessor and closed loop control designed into the final DC-DC converter

Wireless Power Transfer System for Battery-Less Body Implantable Devices

Department of Electrical EngineeringAs the life expectancy is increased and the welfare is promoted, researches on the body implantable medical devices (BIMD) are actively being carried out, and products providing more various functions are being released. On the other hand, due to these various functions, the power consumption of the BIMD is also increased, so that the primary battery alone cannot provide sufficient power for the devices. The limited capacity and life time of batteries force patients to make an additional payment and suffering for the power supply of the BIMD. Wireless power transfer technology is the technology which has been making remarkable progress mainly in wireless charging for personal portable devices and electric vehicles. Convergence of wireless power transfer technology (WPT) and rechargeable battery can extend the life time of the BIMD and reduce the suffering and the cost for battery replacements. Furthermore, WPT enables the devices which do not need to operate consistently such as body implantable sensor devices to be used without batteries. In this dissertation, techniques to support WPT for BIMD are introduced and proposed. First, basic researches on magnetic coupled WPT are presented. The basics which are important factors to analyze power transmission are introduced. In addition, circuits that make up the WPT system are described. There are three common technical challenges in WPT. Those are efficiency degradation on coil geometry, voltage gain variation with coil geometry, and power losses in WPT. The common challenges are discussed in chapter II. Moreover, additional challenges which are arisen in WPT for BIMD and approaches to resolve the challenges are addressed in chapter II. Then, efficiency improvement techniques and control techniques in WPT are presented in chapter III. The presented techniques to improve efficiency are applied in coil parts and circuit parts. In coil parts, efficiency enhancement technique by geometric variation is proposed. In circuit parts, instantaneous power consuming technique for step-down converter is suggested. Li-ion battery charger is also discussed in chapter III. Additionally, the wireless controlled constant current / constant voltage charging mode and the proposed step charging method are described. After that, WPT system for BIMD is discussed one by one with the proposed techniques for each part in chapter IV. A load transformation is suggested to improve efficiency in weak coupling, and suppress voltage gain variation under coil displacement. Power conversion efficiency improvement techniques for rectifier and converter are also proposed. By using the proposed technique for the converter, we can remove the bootstrap capacitors, and reduce the overall size of power circuits. In conclusion, techniques in coil parts and circuit parts to handle challenges in WPT for BIMD are fully investigated in this thesis in addition to the efficiency improvement and control techniques in common WPT. All the techniques are verified through simulations or experiments. The approaches realized in the thesis can be applied to other applications employing the WPT.clos