Optimizing production scheduling of steel plate hot rolling for economic load dispatch under time-of-use electricity pricing

Time-of-Use (TOU) electricity pricing provides an opportunity for industrial users to cut electricity costs. Although many methods for Economic Load Dispatch (ELD) under TOU pricing in continuous industrial processing have been proposed, there are still difficulties in batch-type processing since power load units are not directly adjustable and nonlinearly depend on production planning and scheduling. In this paper, for hot rolling, a typical batch-type and energy intensive process in steel industry, a production scheduling optimization model for ELD is proposed under TOU pricing, in which the objective is to minimize electricity costs while considering penalties caused by jumps between adjacent slabs. A NSGA-II based multi-objective production scheduling algorithm is developed to obtain Pareto-optimal solutions, and then TOPSIS based multi-criteria decision-making is performed to recommend an optimal solution to facilitate filed operation. Experimental results and analyses show that the proposed method cuts electricity costs in production, especially in case of allowance for penalty score increase in a certain range. Further analyses show that the proposed method has effect on peak load regulation of power grid.Comment: 13 pages, 6 figures, 4 table

Exact and Heuristic Algorithms for Energy-Efficient Scheduling

The combined increase of energy demand and environmental pollution at a global scale is entailing a rethinking of the production models in sustainable terms. As a consequence, energy suppliers are starting to adopt strategies that flatten demand peaks in power plants by means of pricing policies that stimulate a change in the consumption practices of customers. A representative example is the Time-of-Use (TOU)-based tariffs policy, which encourages electricity usage at off-peak hours by means of low prices, while penalizing peak hours with higher prices. To avoid a sharp increment of the energy supply costs, manufacturing industry must carefully reschedule the production process, by shifting it towards less expensive periods. The TOU-based tariffs policy induces an implicit partitioning of the time horizon of the production into a set of time slots, each associated with a non-negative cost that becomes a part of the optimization objective. This thesis focuses on a representative bi-objective energy-efficient job scheduling problem on parallel identical machines under TOU-based tariffs by delving into the description of its inherent properties, mathematical formulations, and solution approaches. Specifically, the thesis starts by reviewing the flourishing literature on the subject, and providing a useful framework for theoreticians and practitioners. Subsequently, it describes the considered problem and investigates its theoretical properties. In the same chapter, it presents a first mathematical model for the problem, as well as a possible reformulation that exploits the structure of the solution space so as to achieve a considerable increase in compactness. Afterwards, the thesis introduces a sophisticated heuristic scheme to tackle the inherent hardness of the problem, and an exact algorithm that exploits the mathematical models. Then, it shows the computational efficiency of the presented solution approaches on a wide test benchmark. Finally, it presents a perspective on future research directions for the class of energy-efficient scheduling problems under TOU-based tariffs as a whole

A Linear Programming Model for Renewable Energy Aware Discrete Production Planning and Control

Industrial production in the EU, like other sectors of the economy, is obliged to stop producing greenhouse gas emissions by 2050. With its Green Deal, the European Union has already set the corresponding framework in 2019. To achieve Net Zero in the remaining time, while not endangering one's own competitiveness on a globalized market, a transformation of industrial value creation has to be started already today. In terms of energy supply, this means a comprehensive electrification of processes and a switch to fully renewable power generation. However, due to a growing share of renewable energy sources, increasing volatility can be observed in the European electricity market already. For companies, there are mainly two ways to deal with the accompanying increase in average electricity prices. The first is to reduce consumption by increasing efficiency, which naturally has its physical limits. Secondly, an increasing volatile electricity price makes it possible to take advantage of periods of relatively low prices. To do this, companies must identify their energy-intensive processes and design them in such a way as to enable these activities to be shifted in time. This article explains the necessary differentiation between labor-intensive and energy intensive processes. A general mathematical model for the holistic optimization of discrete industrial production is presented. With the help of this MILP model, it is simulated that a flexibilization of energy intensive processes with volatile energy prices can help to reduce costs and thus secure competitiveness while getting it in line with European climate goals. On the basis of real electricity market data, different production scenarios are compared, and it is investigated under which conditions the flexibilization of specific processes is worthwhile