Adaptive Robot Framework: Providing Versatility and Autonomy to Manufacturing Robots Through FSM, Skills and Agents

207 p.The main conclusions that can be extracted from an analysis of the current situation and future trends of the industry,in particular manufacturing plants, are the following: there is a growing need to provide customization of products, ahigh variation of production volumes and a downward trend in the availability of skilled operators due to the ageingof the population. Adapting to this new scenario is a challenge for companies, especially small and medium-sizedenterprises (SMEs) that are suffering first-hand how their specialization is turning against them.The objective of this work is to provide a tool that can serve as a basis to face these challenges in an effective way.Therefore the presented framework, thanks to its modular architecture, allows focusing on the different needs of eachparticular company and offers the possibility of scaling the system for future requirements. The presented platform isdivided into three layers, namely: interface with robot systems, the execution engine and the application developmentlayer.Taking advantage of the provided ecosystem by this framework, different modules have been developed in order toface the mentioned challenges of the industry. On the one hand, to address the need of product customization, theintegration of tools that increase the versatility of the cell are proposed. An example of such tools is skill basedprogramming. By applying this technique a process can be intuitively adapted to the variations or customizations thateach product requires. The use of skills favours the reuse and generalization of developed robot programs.Regarding the variation of the production volumes, a system which permits a greater mobility and a faster reconfigurationis necessary. If in a certain situation a line has a production peak, mechanisms for balancing the loadwith a reasonable cost are required. In this respect, the architecture allows an easy integration of different roboticsystems, actuators, sensors, etc. In addition, thanks to the developed calibration and set-up techniques, the system canbe adapted to new workspaces at an effective time/cost.With respect to the third mentioned topic, an agent-based monitoring system is proposed. This module opens up amultitude of possibilities for the integration of auxiliary modules of protection and security for collaboration andinteraction between people and robots, something that will be necessary in the not so distant future.For demonstrating the advantages and adaptability improvement of the developed framework, a series of real usecases have been presented. In each of them different problematic has been resolved using developed skills,demonstrating how are adapted easily to the different casuistic

Robot Manipulators

Robot manipulators are developing more in the direction of industrial robots than of human workers. Recently, the applications of robot manipulators are spreading their focus, for example Da Vinci as a medical robot, ASIMO as a humanoid robot and so on. There are many research topics within the field of robot manipulators, e.g. motion planning, cooperation with a human, and fusion with external sensors like vision, haptic and force, etc. Moreover, these include both technical problems in the industry and theoretical problems in the academic fields. This book is a collection of papers presenting the latest research issues from around the world

NASA Tech Briefs, May 1990

Topics: New Product Ideas; NASA TU Services; Electronic Components and Circuits; Electronic Systems; Physical Sciences; Materials; Computer Programs; Mechanics; Machinery; Fabrication Technology; Mathematics and Information Sciences; Life Sciences

A feasibility study in the development of an off-line PLC based robot control system

A project report submitted to the Faculty of Engineering, in partial fulfilment of the requirements for the degree of Master of Science in Engineering, University of the Witwatersrand. Johannesburg 1990.Robotics are becoming a more prominent force in the industrial environment, and research is being concentrated on control rather than on the robot. The feasibility of a substitute, off-line, plc based control system was investigated. Many advantages are associated with an off-line system, as well as the large financial saving (at the most 50% that of the existing controller) . A PLC with discrete 1/0 modules and a fast counting module were used. Open loop control was looked at, with optical encoders used for position control. Overshoot of the DC motors consistently occurred, and other external factors ensured the unpredictability and instability of open loop control. It was concluded that closed loop control was necessary to ensure accurate positioning and speed control. PLC modules Were investigated, and an axis control system (not yet commercially available) was found to ideally suit the purpose of servo/encoder control. This system makes use of speed and position feedback signals, essential for accurate terminal Control of the robot.MT201

Intelligent Machining Systems

Machining is one of the most widespread manufacturing processes and plays a critical role in industries. As a matter of fact, machine tools are often called mother machines as they are used to produce other machines and production plants. The continuous development of innovative materials and the increasing competitiveness are two of the challenges that nowadays manufacturing industries have to cope with. The increasing attention to environmental issues and the rising costs of raw materials drive the development of machining systems able to continuously monitor the ongoing process, identify eventual arising problems and adopt appropriate countermeasures to resolve or prevent these issues, leading to an overall optimization of the process. This work presents the development of intelligent machining systems based on in-process monitoring which can be implemented on production machines in order to enhance their performances. Therefore, some cases of monitoring systems developed in different fields, and for different applications, are presented in order to demonstrate the functions which can be enabled by the adoption of these systems. Design and realization of an advanced experimental machining testbed is presented in order to give an example of a machine tool retrofit aimed to enable advanced monitoring and control solutions. Finally, the implementation of a data-driven simulation of the machining process is presented. The modelling and simulation phases are presented and discussed. So, the model is applied to data collected during an experimental campaign in order to tune it. The opportunities enabled by integrating monitoring systems with simulation are presented with preliminary studies on the development of two virtual sensors for the material conformance and cutting parameter estimation during machining processes

Kinematics and Robot Design IV, KaRD2021

This volume collects the papers published on the special issue “Kinematics and Robot Design IV, KaRD2021” (https://www.mdpi.com/journal/robotics/special_issues/KaRD2021), which is the forth edition of the KaRD special-issue series, hosted by the open-access journal “MDPI Robotics”. KaRD series is an open environment where researchers can present their works and discuss all the topics focused on the many aspects that involve kinematics in the design of robotic/automatic systems. Kinematics is so intimately related to the design of robotic/automatic systems that the admitted topics of the KaRD series practically cover all the subjects normally present in well-established international conferences on “mechanisms and robotics”. KaRD2021, after the peer-review process, accepted 12 papers. The accepted papers cover some theoretical and many design/applicative aspects

Expressive Musical Robots: Building, Evaluating, and Interfacing with an Ensemble of Mechatronic Instruments

An increase in the number of parameters of expression on musical robots can result in an increase in their expressivity as musical instruments. This thesis focuses on the design, construction, and implementation of four new robotic instruments, each designed to add more parametric control than is typical for the current state of the art of musical robotics. The principles followed in the building of the four new instruments are scalable and can be applied to musical robotics in general: the techniques exhibited in this thesis for the construction and use of musical robotics can be used by composers, musicians, and installation artists to add expressive depth to their own works with robotic instruments. Accompanying the increase in parametric depth applied to the musical robotics is an increase in difficulty in interfacing with them: robots with a greater number of actuators require more time to program. This document aims to address this problem in two ways: the use of closed-loop control for low-level adjustments of the robots and the use of a parametric encoding-equipped musical robot network to provide composers with intuitive musical commands for the robots. The musical robots introduced, described, and applied in this thesis were conceived of as musical instruments for performance and installation use by artists. This thesis closes with an exhibition of the performance and installation uses of these new robots and with a discussion of future research directions