Deep learning technology for weld defects classification based on transfer learning and activation features

Weld defects detection using X-ray images is an effective method of nondestructive testing. Conventionally, this work is based on qualified human experts, although it requires their personal intervention for the extraction and classification of heterogeneity. Many approaches have been done using machine learning (ML) and image processing tools to solve those tasks. Although the detection and classification have been enhanced with regard to the problems of low contrast and poor quality, their result is still unsatisfying. Unlike the previous research based on ML, this paper proposes a novel classification method based on deep learning network. In this work, an original approach based on the use of the pretrained network AlexNet architecture aims at the classification of the shortcomings of welds and the increase of the correct recognition in our dataset. Transfer learning is used as methodology with the pretrained AlexNet model. For deep learning applications, a large amount of X-ray images is required, but there are few datasets of pipeline welding defects. For this, we have enhanced our dataset focusing on two types of defects and augmented using data augmentation (random image transformations over data such as translation and reflection). Finally, a fine-tuning technique is applied to classify the welding images and is compared to the deep convolutional activation features (DCFA) and several pretrained DCNN models, namely, VGG-16, VGG-19, ResNet50, ResNet101, and GoogLeNet. The main objective of this work is to explore the capacity of AlexNet and different pretrained architecture with transfer learning for the classification of X-ray images. The accuracy achieved with our model is thoroughly presented. The experimental results obtained on the weld dataset with our proposed model are validated using GDXray database. The results obtained also in the validation test set are compared to the others offered by DCNN models, which show a best performance in less time. This can be seen as evidence of the strength of our proposed classification model.This work has been partially funded by the Spanish Government through Project RTI2018-097088-B-C33 (MINECO/FEDER, UE)

Transfer Learning with Deep Convolutional Neural Network (CNN) for Pneumonia Detection using Chest X-ray

Pneumonia is a life-threatening disease, which occurs in the lungs caused by either bacterial or viral infection. It can be life-endangering if not acted upon in the right time and thus an early diagnosis of pneumonia is vital. The aim of this paper is to automatically detect bacterial and viral pneumonia using digital x-ray images. It provides a detailed report on advances made in making accurate detection of pneumonia and then presents the methodology adopted by the authors. Four different pre-trained deep Convolutional Neural Network (CNN)- AlexNet, ResNet18, DenseNet201, and SqueezeNet were used for transfer learning. 5247 Bacterial, viral and normal chest x-rays images underwent preprocessing techniques and the modified images were trained for the transfer learning based classification task. In this work, the authors have reported three schemes of classifications: normal vs pneumonia, bacterial vs viral pneumonia and normal, bacterial and viral pneumonia. The classification accuracy of normal and pneumonia images, bacterial and viral pneumonia images, and normal, bacterial and viral pneumonia were 98%, 95%, and 93.3% respectively. This is the highest accuracy in any scheme than the accuracies reported in the literature. Therefore, the proposed study can be useful in faster-diagnosing pneumonia by the radiologist and can help in the fast airport screening of pneumonia patients.Comment: 13 Figures, 5 tables. arXiv admin note: text overlap with arXiv:2003.1314

Deep CNN-Based Automated Optical Inspection for Aerospace Components

ABSTRACT The defect detection problem is of outmost importance in high-tech industries such as aerospace manufacturing and is widely employed using automated industrial quality control systems. In the aerospace manufacturing industry, composite materials are extensively applied as structural components in civilian and military aircraft. To ensure the quality of the product and high reliability, manual inspection and traditional automatic optical inspection have been employed to identify the defects throughout production and maintenance. These inspection techniques have several limitations such as tedious, time- consuming, inconsistent, subjective, labor intensive, expensive, etc. To make the operation effective and efficient, modern automated optical inspection needs to be preferred. In this dissertation work, automatic defect detection techniques are tested on three levels using a novel aerospace composite materials image dataset (ACMID). First, classical machine learning models, namely, Support Vector Machine and Random Forest, are employed for both datasets. Second, deep CNN-based models, such as improved ResNet50 and MobileNetV2 architectures are trained on ACMID datasets. Third, an efficient defect detection technique that combines the features of deep learning and classical machine learning model is proposed for ACMID dataset. To assess the aerospace composite components, all the models are trained and tested on ACMID datasets with distinct sizes. In addition, this work investigates the scenario when defective and non-defective samples are scarce and imbalanced. To overcome the problems of imbalanced and scarce datasets, oversampling techniques and data augmentation using improved deep convolutional generative adversarial networks (DCGAN) are considered. Furthermore, the proposed models are also validated using one of the benchmark steel surface defects (SSD) dataset

Development of a Computer Vision-Based Three-Dimensional Reconstruction Method for Volume-Change Measurement of Unsaturated Soils during Triaxial Testing

Problems associated with unsaturated soils are ubiquitous in the U.S., where expansive and collapsible soils are some of the most widely distributed and costly geologic hazards. Solving these widespread geohazards requires a fundamental understanding of the constitutive behavior of unsaturated soils. In the past six decades, the suction-controlled triaxial test has been established as a standard approach to characterizing constitutive behavior for unsaturated soils. However, this type of test requires costly test equipment and time-consuming testing processes. To overcome these limitations, a photogrammetry-based method has been developed recently to measure the global and localized volume-changes of unsaturated soils during triaxial test. However, this method relies on software to detect coded targets, which often requires tedious manual correction of incorrectly coded target detection information. To address the limitation of the photogrammetry-based method, this study developed a photogrammetric computer vision-based approach for automatic target recognition and 3D reconstruction for volume-changes measurement of unsaturated soils in triaxial tests. Deep learning method was used to improve the accuracy and efficiency of coded target recognition. A photogrammetric computer vision method and ray tracing technique were then developed and validated to reconstruct the three-dimensional models of soil specimen

Damage investigation in CFRP composites using full-field measurement techniques: combination of digital image stereo-correlation, infrared thermography and X-ray tomography

The present work is devoted to damaging process in carbon–fiber reinforced laminated composites. An original experimental approach combining three optical measurement techniques is presented. Image stereo-correlation and infrared thermography, that respectively provide the kinematic and thermal fields on the surface of the composites, are used in live recording during axis and off-axis tensile tests. Special attention is paid to simultaneously conduct these two techniques while avoiding their respective influence. On the other hand, X-ray tomography allows a post-failure analysis of the degradation patterns within the laminates volume. All these techniques are non-destructive (without contact) and offer an interesting full-field investigation of the material response. Their combination allows a coupled analysis of different demonstrations of same degradation mechanisms. For instance, thermal events and densimetric fields show a random location of damage in the early stages of testing. The influence of the material initial anisotropy on damage growth, localization and failure mode can also be clearly put in evidence through various data. In addition to such characterization, this study illustrates at the same time the capabilities of the different full-field techniques and the damage features they can best capture respectively

Artificial intelligence for advanced manufacturing quality

100 p.This Thesis addresses the challenge of AI-based image quality control systems applied to manufacturing industry, aiming to improve this field through the use of advanced techniques for data acquisition and processing, in order to obtain robust, reliable and optimal systems. This Thesis presents contributions onthe use of complex data acquisition techniques, the application and design of specialised neural networks for the defect detection, and the integration and validation of these systems in production processes. It has been developed in the context of several applied research projects that provided a practical feedback of the usefulness of the proposed computational advances as well as real life data for experimental validation